TRAINING FOR SUCCESS
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1 TRAINING FOR SUCCESS Power & Petrochemical Industry European Technology Development are pleased to announce the organisation of another series of Plant Life Management / Extension Courses as outlined below. Courses in Brief Course ID LMF1 LMF2 LMF3 2-Day Training Course on Plant Operation, Maintenance, Damage and Life Assessment 1 2 March 2007 Venue Institute of Materials, Minerals and Mining (IOM3), Central London, UK Course Duration Venue Date Plant Operation, Damage and Life Assessment 2 Days IOM March 07 Failure Avoidance and Advanced Assessment of Complex / Welded Components 2 Days IOM June 07 Damage and Defect / Crack Assessment under Creep and / or Fatigue Conditions 2 Days IOM Oct 07 This Announcement is for the first course LMF1 being held on 1-2 March Details of all three courses are available at: or by from: enquiries@etd1.co.uk ETD Ltd - 2 Warwick Gardens, Ashtead, Surrey, KT21 2HR - UK Tel: (Direct) +44 (0) Tel: (General) +44 (0) Fax: +44 (0) etd@etd1.co.uk Web Address: Registered in England No:
2 Why These Courses? The pace of change in the Power and Petrochemical industries has never been higher with a continuing move from principles of engineering excellence to a highly commercial management style aimed at maximising company profits and minimising corporate exposure. In this competitive arena, there is increased emphasis on maintaining plant and equipment in productive use well beyond its original design date. This must be achieved without increasing the risk to plant safety, personnel or the environment. Increasingly, run/repair decisions must be made for old, or even new, plant components containing service induced and design allowable defects, based on state of the art analysis and life assessment techniques. This series of courses known as Life Management Foundation (LMF) Courses has been formulated to emphasise the practical implementation of Plant Life Management. The courses have been designed as sequential, which allows the participant to initially establish a sound knowledge base and then build on this to develop a greater understanding of the subtleties of effective Life Management with successive courses. Alternatively each course can be used on a stand-alone basis dependent on specific requirements e.g. as a refresher course, expanding knowledge base or to update on recent technical developments. ETD firmly believes that learning is best achieved through involvement and experience. These courses therefore include interactive workshops and practical examples to ensure that the learning process is both rigorous and enjoyable. The modules in these courses range from high temperature plant operation, basic failure mechanisms in high temperature plant, plant life management and life assessment in the LMF1 course; through component failure, understanding welds and assessing welded components in the LMF2 course; to continuum damage mechanics, fracture mechanics concepts, creep and creep fatigue crack growth and defect assessment procedures in the LMF3 course. Who Should Attend These Courses? Plant managers requiring an overview of the techniques available to them. All those involved in high temperature component damage/cracking assessment. Plant maintenance engineers. Engineers from service/consulting companies. Inspection personnel seeking an appreciation of the use of defect survey results. Planning personnel seeking a better understanding of state of the art technologies. Insurance Personnel wishing to increase their knowledge of practical problems and revise established techniques. Researchers involved in high temperature crack assessment who need to know the various international/industry procedures. 2
3 What Do I get? The series is comprised of three separate two-day courses, each consisting of four modules. In addition a buffet/ interactive session on the evening of the first day of each course allows for networking and an opportunity to discuss specific problems with the speakers or other delegates. Delegates are encouraged to raise and discuss problems from their personal experience during the workshops and interactive sessions. Full notes will be provided for use during the course and to ensure easy revision of the course at any future time. Course presenters These are experienced practitioners of international repute and with well-established track records in component assessment and life management in power generation, petrochemical and refining industries. Feedback Previous courses have been exceptionally well received. Participant feedback has continually placed these courses at the top of the spectrum, in the range very good to excellent. Feedback from a cross section of delegates who attended one of our courses is shown below: The course was exactly what I was looking for and was well executed. Robert Anderson, Progress Energy, Florida, USA. Thank you for your interesting classes (and practicals /calculations) and the time we were in London. Lumbreras Jimenez, Iberdrola, Spain. Please thank colleagues for a great course, very enjoyable Kevin Easby, BASF, UK Course Certificates These will be awarded for attendance at each course and a single certificate, covering completion of the ETD Plant Life Assessment and Extension Course, will be available for delegates who have completed all three courses. Who Are We? European Technology Development Ltd. (ETD) is a UK based engineering advisory, consulting and R&D company specialising in high temperature plant life assessment/extension, maintenance, materials and engineering issues in all type of power generating and process plant. ETD has, in the recent past, organised various international workshops/ courses/ conferences in the UK, a number of other European countries (Germany, France, Portugal etc.) and Asia, mainly on the issues such as: plant life assessment/extension, high temperature plant materials, plant component safety and durability, performance of in-service welds, power plant cycling and plant risk based maintenance (RBM). The company is leading and co-ordinating a number of large leading edge international industry initiatives (supported by the industry from North America, Japan, Europe and elsewhere or by funding agencies such as the European Commission) on issues related to the assessment and improvement of high temperature plant performance, materials and design, and maintenance and inspection strategies. Further information about ETD, its projects, life assessment courses offered and other activities can be seen by visiting:
4 Plant Operation, Maintenance, Damage and Life Assessment Issues Objectives (1-2 March 2007) To develop an understanding of the principal operational aspects of power generation or process plant and the impact of these factors on the material property requirements and damage processes which will ultimately determine the life of components. To establish the skill base needed to practically assess the life of components and develop and implement effective plant life management strategies Who Should Attend the LMF1 Course If you work in or have responsibility for staff involved with any of the following functions in Power Generation or associated industries: Operations Engineering Maintenance Consultant Asset Evaluator Planning Inspection Service provider Life assessment business R & D company The Course comprises carefully selected training modules aimed at developing the skills necessary for effective plant life management. Emphasis is placed on the practical application of condition assessment and life prediction techniques. So whether you are new to this area of technology or you just want to refresh your knowledge, you will find this course both stimulating and rewarding. 4
5 DAY 1 Registration hrs Morning Introduction 10 mins Welcome and introduction to the course will be followed by an overview of the current status of life management and maintenance issues in the power generation and petrochemical industry. Module 1: 2.75 hrs with break This module will consist of two parallel sessions one for the power industry and the other for petrochemical plant. 1a) Understanding of Power Plant Operation, Maintenance, Materials and Related Issues (parallel session) Knowledge of the influence of operational factors on power plant is a prerequisite for accurate life assessment. This module will review the fundamentals of boiler and turbine development and operation, maintenance, inspection and materials and damage issues. It will cover a range of power systems and will include both steam and gas turbine operation and related problems. Specific Topics Review of design and operation of boilers, piping and turbines Influence of operation on component life Typical high temperature corrosion mechanisms Selected waterside corrosion mechanisms Typical damage mechanisms in steam and gas turbines Materials property requirements Maintenance and inspection issues 1b) Damage Mechanisms Related to Operation and Materials in Petrochemical Plant (parallel session) This module will give a brief review of the operation of main parts of a petrochemical plant. It will then cover the principal damage mechanisms focusing on corrosion related issues. This will be followed by a review of materials selection and discussion on maintenance/inspection. 5
6 Specific Topics Review of the operation of main plant components (reactors, heaters, reformer tubes, piping, coke drums etc.) Corrosion, stress corrosion and sulphidation corrosion Hydrogen embrittlement, temper embrittlement, hydrogen attack and Nelson curves Carburisation of reformer/ethylene cracker tubes Metal dusting Fireside attack from sulphur and vanadium bearing fuel oils Materials requirements Maintenance and inspection Issues Lunch: 1 hour Afternoon Module 2: Materials and Damage Mechanisms 4 hours with break A key element for successful plant life management is to have a fundamental understanding of the type of damages occurring at high temperature that affect the performance of materials and thus influence the life of components. The factors that control material properties such as strength, toughness, creep and fatigue are examined and illustrated with common plant problems. Specific Topics Effect of failures on plant availability and importance of failure analysis Materials performance and metallurgy Damage mechanisms Time-dependant (Creep, Fatigue, Corrosion) and Time-independent (Tensile, Brittle) failure modes Common plant failures, identification and characterisation. Evening Networking Informal Buffet (Held after lecture. ~ pm) A meal will be held at a local venue after completion of the first day s lectures. This will enable participants and course tutors to relax and network in a less formal environment, discuss the course and share work experience. 6
7 DAY 2 Morning Module 3: Plant Life Management 3 hours with break This part of the course uses the information gained from the preceding modules to establish how to develop plant life management strategies and perform remaining life assessment. Participants will be able to understand the main factors influencing component life, thereby allowing selection of the most appropriate analysis techniques for specific situations. Specific Topics Life assessment principles Staged approach to life assessment Cost effective management strategies Standard inspection techniques (MPI, DPI) Special inspection techniques (Replication, Strain Measurement) Lunch: 1 hour Afternoon Module 4: Life Assessment Workshop 3 hours with break The course will conclude with a workshop involving actual plant case studies. A life assessment approach for each of the case study components will be developed on an interactive basis. The results will be critically appraised and compared with what actually happened. Specific Topics Replication and its use for assessment of creep damage Approach for assessing a tubular component Effect of tube thinning on life Finish time = hrs 7
8 REGISTRATION FORM (Please copy and / fax / post) Training Courses in Plant Life Assessment & Extension London LM1/LMF2/LMF Delegates can book all three courses at one time or individual courses may be taken separately. REGISTRATION FEE: Amount payable is that shown in the Fee + VAT column. Fee ** Fee 17.5% * Pound Sterling (To Pay) Pound Sterling Attending any one course Attending any 2 courses Attending all 3 courses * Overseas delegates also pay VAT (Value Added Tax) for events held in the UK Note: Reduced prices are quoted for delegates from one organisation attending. This could be the same or different delegates from the same organisation attending any combination of the above three courses. ** Special rates are available for delegates attending from academic institutions: Please write to: enquiries@etd1.co.uk for quotation of the special rate fee. PAYMENT By UK bank cheque, bankers draft, bank to bank transfer to: European Technology Development Ltd. Nat West Bank, A/C No: , Sort Code: , UK Please quote reference LMF 2007 with the payment and state here how you paid/intend to pay... By Credit Card: Major cards such as Visa / Master Card / JCB / Switch are accepted with the exceptions of American Express and Dinners Club. For security reasons please fax or post this information. Name of Account Holder Card Type and No. Expiry date Authorisation signature Refund policy: 5% administration fee for cancellations more than 60 days in advance. For less than 60 and more than 20 days, refund of 50% of fees. For 20 or less days no refund is possible. Substitution of another person welcome at any time. Course Venue: Institute of Materials, Minerals and Mining (IOM3) Accommodation: Information on local hotels can be supplied by ETD on request. Delegate Details: (Required for your badge) Your title and name: Company: Position: Address: Phone: Fax: Attendance Details I would like to book places on the Foundation Course (LMF1) (1-2 March 2007) I would like to book places on the Intermediate Course (LMF2) (4-5 June 07) I would like to book places on the Advanced Course (LMF3) (25-26 Oct 07) REGISTRATION ADDRESS: Please copy and post/ fax/ to address below: Registration Section, T&C, European Technology Development, 2 Warwick Gardens, Ashtead, Surrey KT21 2HR, UK Enquires: registration@etd1.co.uk Tel: + 44(0) or + 44 (0) Fax: + 44 (0) Course Venue: Institute of Materials, Minerals and Mining (IOM3) 8
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