LIST OF TRAINING COURSES

Transcription

1 LIST OF TRAINING COURSES PTT ENERGY SOLUTIONS COMPANY LIMITED

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3 Confidential This CONFIDENTIAL document is made available subject to the condition that the recipient will neither user nor disclose the contents except as agreed in writing with the copyright owner. Any distribution beyond the parties listed within must be authorized by PTT Energy Solutions Company Limited (PTTES). Reference to this document should only be made in documents having the same or higher classification. Copyright is vested in PTT Energy Solutions Company Limited, Thailand. All Rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieved system or transmitted in any form or by any means (electronic, mechanicals, reprographic, recording or otherwise) without the prior written consent of the copyright owner. PTT Energy Solutions Company Limited (PTTES)

4 TABLE OF CONTENTS SAFETY, HEALTH & ENVIRONMENT... 1 A101M: FIRE AND SAFETY TECHNOLOGY-FUNDAMENTALS KNOWLEDGE OF SAFETY AND FIRE ENGINEERING... 1 A191M: SAFETY RELIEVING DEVICES... 2 A181M: PROCESS ANALYZER AND FIRE & GAS DETECTION SYSTEM... 3 A304M: ENVIRONMENT MANAGEMENT IN REFINERY... 4 A512M: ALARM MANAGEMENT... 5 A103E: FIRE AND SAFETY TECHNOLOGY-ADVANCED KNOWLEDGE OF SAFETY AND FIRE ENGINEERING... 6 A194E: SAFETY RELIEVING DEVICES... 7 A184E: PROCESS ANALYZER AND FIRE & GAS DETECTION SYSTEM... 8 A174E: HAZARDOUS AREA CLASSIFICATION (EP ONLY)... 9 A164E: HAZARDOUS AREA CLASSIFICATION (GEN) A147E: FIRE PROTECTION SYSTEM A171B: BASIC SAFETY, OCCUPATIONAL HEALTH AND CHEMICAL HAZARD A161B: BASIC FIRE FIGHTING A154B: WORKING IN CONFINED SPACES A143B: PERMIT TO WORK SYSTEMS FOR AUTHORIZED ENGINEER (AE) AND AUTHORIZED GAS SAFETY INSPECTOR (AGSI) 15 A133B: EMERGENCY RESPONSE AND EVACUATION A127B: SAFETY OFFICER AT SUPERVISOR LEVEL A122B: SAFETY OFFICER AT MANAGEMENT LEVEL A407B: INTRODUCTION HAZARD AND OPERABILITY (HAZOP) STUDY A494B: HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) A202B: INCIDENT COMMAND A295B: INTRODUCTION TO INCIDENT INVESTIGATION AND REPORTING A298B: INCIDENT INVESTIGATION AND REPORTING A511B: ALARM MANAGEMENT OVERVIEW A515E: ALARM MANAGEMENT RELIABILITY & ASSET INTEGRITY B315E: SAFETY INTEGRITY LEVEL (SIL) ASSESSMENT B394E: PROCESS SAFEGUARDING (SIL ASSESSMENT) B371E: SIL ASSESSMENT FOR TEAM MEMBERS B382E: SIL ASSESSMENT FOR FACILITATOR B414E: MECHANICAL INTEGRITY PSM WORKSHOP B701E: RELIABILITY CENTERED MAINTENANCE INTRODUCTION EFFICIENCY & OPTIMIZATION C401M: BASIC COMBUSTION TECHNIQUES C594M: SCHEDULING OPERATIONS C581M: PRODUCT SPECIFICATION AND STANDARD TESTING C404E: BASIC COMBUSTION TECHNIQUES C402E: ENERGY CONSERVATION AND HYDROCARBON LOSS REDUCTION C507B: INTRODUCTION TO OIL MOVEMENT AND PRODUCT QUALITY C602B: PETROLEUM REFINERY ECONOMICS APPRECIATION... 38

5 TABLE OF CONTENTS EQUIPMENT ENGINEERING SERVICE D121M: ROTATING EQUIPMENT MAINTENANCE D131M: ROTATING EQUIPMENT MAINTENANCE PART-1 (CENTRIFUGAL PUMPS AND MECHANICAL SEALS) D141M: ROTATING EQUIPMENT MAINTENANCE PART-2 (COMPRESSORS) D311M: INTRODUCTION TO REFINERY CORROSION AND DEGRADATION D011E: PIPING ENGINEERING D124E: ROTATING EQUIPMENT MAINTENANCE D134E: ROTATING EQUIPMENT MAINTENANCE PART-1 (PUMPS AND MECHANICAL SEALS) D144E: ROTATING EQUIPMENT MAINTENANCE PART-2 (COMPRESSORS) D312E: CORROSION AND CORROSION CONTROL IN OIL REFINERY UNITS D314E: INTRODUCTION TO REFINERY CORROSION & DEGRADATION D411E: FUNDAMENTALS OF INSTRUMENTATION AND CONTROL SYSTEMS FOR NON-INSTRUMENT ENGINEERS D421E: PROCESS MEASUREMENT, CONTROL AND SAFEGUARDING D431E: CONTROL VALVE BASICS FOR NON-INSTRUMENT ENGINEERS D441E: FIELD INSTRUMENT SELECTION D451E: CONTROL VALVE SELECTION, SIZING AND MAINTENANCE (GEN) D461E: CONTROL VALVE SELECTION, SIZING AND MAINTENANCE (EP ONLY) D471E: INSTRUMENT INSTALLATION D481E: PRINCIPLE AND PRACTICE OF INSTRUMENT CALIBRATION) D491E: FIRE AND GAS DETECTION SYSTEM (FGS) D111B: INTRODUCTION TO VIBRATION OF ROTATING EQUIPMENT D151B: ROTATING EQUIPMENT MAINTENANCE PART-3 (STEAM AND GAS TURBINES) D321B: ENGINEERING MATERIALS AND STANDARDS PROCESS ENGINEERING SERVICE E001E: INTRODUCTION TO PETROLEUM REFINING PROCESS & OLEFIN VALUE CHAIN E091E: INTRODUCTION TO AROMATICS PRODUCTION PROCESSES E501M: BASIC PROCESS CONTROL AND SAFEGUARDING E204E: BASIC REFINERY EQUIPMENT-PART 2 (PRODUCT SEPARATORS) E301E: BASIC REFINERY EQUIPMENT-PART 1 (HEAT EXCHANGERS) E504E: BASIC PROCESS CONTROL AND SAFEGUARDING E591E: PRINCIPLE OF PROCESS CONTROL E201B: BASIC DISTILLATION E292B: DISTILLATION CONTROL E302B: BASIC COMBUSTION CONTROL AND SAFEGUARDING E391B: BASIC TECHNICAL KNOWLEDGE OF BOILERS AND AIR PREHEATERS... 71

6 PTT ENERGY SOLUTIONS Page 1 SAFETY, HEALTH & ENVIRONMENT A101M: Fire and Safety Technology-Fundamentals Knowledge of Safety and Fire Engineering Course Duration: 16 Hours (2 days) A This course provides the fundamental knowledge of safety and fire engineering related to refinery and petrochemical plants. Classroom lectures cover fundamentals of safety & fire engineering, lessons learned from the disaster, hazard & effect management process, and fire & safety scenarios. The course is designed for operations personnel, engineers and technologists, who are working in the refinery and petrochemical plants. o Fundamental knowledge of safety and fire engineering. o Lessons learned from the disaster. o Hazard and effect management process. o Fire and safety scenarios. Basic safety management experience is beneficial o Understand the fundamental knowledge of safety and fire engineering. o Recognize the basic concept of safety and fire prevention as well as fire protection. o Analyze potential failure modes and how to prevent failures. o Determine and manage effect of failures on the system. o Recognize various fire scenarios.

7 Page 2 PTT ENERGY SOLUTIONS A A191M: Safety Relieving Devices Course Du ration: 8 hours (1 day ) This course covers an overview of the principles of relieving devices, definition &terminology and types of relieving devices. Practical applications and installation guidelines as well as inspection methodologies & maintenance of relieving devices will be discussed. This course is designed for operators and technicians, who are working in the refinery and petrochemical plants for 0-4 years. o Understand definition & terminology and the principles of relieving devices. o Understand types of relieving devices, and their practical applications and installation guidelines. o Understand concepts of the set pressure, superimposed back pressure, built-up back pressure, over pressure and blow down pressure. o Recognize inspection methodologies and maintenance strategies as well as testing of relieving devices. o Definition and terminology of relieving devices o An overview of the principles of relieving devices o Types of relieving devices: o Non-balanced relief valve o Balanced relief valve o Pilot relief valve o Thermal relief valve o Pressure Vacuum Valves o Bursting Disks o Practical applications and installation guidelines of relieving devices. o Pressure setting o Relieving devices inspection methodologies o Relieving devices failure modes analysis and maintenance strategies.

8 PTT ENERGY SOLUTIONS Page 3 A181M: Process Analyzer and Fire & Gas Detection System A Course Duration: 8 hours (1 day) This intensive analyzer program gives participants an opportunity to learn the principle of analyzer, which is generally applied in refinery and petrochemical plants. Classroom lectures also cover the principle of fire and gas detectors, the ASTM standard related to the analyzer, an overview of analyzer performance evaluation as well as validation and calibration techniques. This course is designed for operations personnel, who are working in the refinery and petrochemical plants. o Principle of analyzer o Analyzer in gas application o Analyzer in water application o Analyzer in liquid hydrocarbon application o Principle of Fire and Gas Detectors o ASTM standard related to analyzer o An overview of analyzer performance evaluation o Analyzer validation and calibration Techniques Familiarity with basic chemistry is beneficial. o Understand the principle of analyzer. o Understand the principle of fire and gas detectors. o Recognize the ASTM standard related to the analyzer. o Have an overview of analyzer performance evaluation. o Know the analyzer validation and calibration techniques.

9 Page 4 PTT ENERGY SOLUTIONS A A304M: Environment Management in Refinery Course Duration: 4 hours This course provides a relevant knowledge for the technical staff to understand the basics of environmental management especially applied for refinery. This course is designed for Environmental engineer, Process engineer and Operations. o Understand concept of refinery environmental management o Recognize importance Environmental management o Create organizational reputation on CSR in view of environmental protection. o o o o o o o o Principle of Environmental Management Environment Management System (ISO 14001) o Environmental Aspect Identification o Environmental Audit o Environment Incident Investigation and Corrective Action Environment Laws & Regulation Overview (COGR support) Air Pollution Control Water Pollution Control (TNPD support) Industrial Waste Management Environmental Monitoring and Report Environment Benchmarking Knowledge on international standards is beneficial.

10 PTT ENERGY SOLUTIONS Page 5 A512M: Alarm Management A Course Duration: 4 hours This course is intended to create awareness on Safety, Economic Loss and Environmental (S/L/E) impact for operators who work in the control room. They need to understand how an alarm is configured and how to handle the multiple alarm situations. This course is designed for operations personnel. It is also applicable and useful to who always present in HAZOP, SIL (Safety Integrity Level) or alarm management team. o Alarm Philosophy structure o Why manage alarm? o Understand the level of alarm priority o Alarm narrative o Introduction to various types of alarm problems Having been working in DCS environment as panel operator in control room > 6 months. o Differentiate poor and good alarm management system. o Create S/L/E awareness to realize the consequences from having no action to alarms. o Understand alarm philosophy structure and alarm narrative including the alarm handling techniques.

11 Page 6 PTT ENERGY SOLUTIONS A A103E: Fire and Safety Technology-Advanced Knowledge of Safety and Fire Engineering Course Duration: 56 hours (7 days) This course provides an advanced knowledge of safety and fire engineering. Classroom lectures cover HAZOP study & risk assessment, international standard of safety design, fire & safety design criteria, fire & safety assessment and fire protection. The classroom includes numerous handson sessions through the case studies. Course participants are encouraged to bring problems they have encountered on the job for discussion. The course is designed for operations personnel, project engineers, safety engineers, technologists, and inspectors, who are working in the refinery and petrochemical plants for a few years. o Perform HAZOP study and Risk assessment. o Recognize international standard of safety design. o Understand key criteria for fire and safety design. o Carry out fire and safety assessment. o Understand structural and main characteristics of fire protection. o HAZOP study, and risk assessment o International standard of safety design o Fire and safety design criteria o Fire and safety assessment o Fire protection Course participants should pass the fundamentals knowledge of safety and fire engineering course.

12 PTT ENERGY SOLUTIONS Page 7 A194E: Safety Relieving Devices A Course Duration: 8 hours (1 day) This course covers an overview of the principles of relieving devices, definition &terminology, and types of relieving devices. Practical applications and installation guidelines as well as inspection methodologies & maintenance of relieving devices will be discussed. Participants will also learn how to calculate relief valve sizing & the set pressure and how to select types of relieving devices. This course is designed for process engineers/technologists, mechanical engineers, and inspectors, who are involved in the area of safety relieving devices. o Understand definition & terminology and the principles of relieving devices. o Understand types of relieving devices, and their practical applications and installation guidelines. o Calculate relief valve sizing and the set pressure. o Understand concepts of the superimposed back pressure, built-up back pressure, over pressure and blow down pressure. o Recognize inspection methodologies and maintenance strategies as well as testing of relieving devices. o Definition and terminology of relieving devices o An overview of the principles of relieving devices o Types of relieving devices: o Non-balanced relief valve o Balanced relief valve o Pilot relief valve o Thermal relief valve o Pressure Vacuum Valves o Bursting Disks o Practical applications and installation guidelines of relieving devices. o Relief valve sizing and pressure setting o Relieving devices inspection methodologies o Relieving devices failure modes analysis and maintenance strategies

13 Page 8 PTT ENERGY SOLUTIONS A A184E: Process Analyzer and Fire & Gas Detection System Course Duration: 8 hours (1 day) This intensive analyzer program gives participants an opportunity to learn the principle of analyzer, which is generally applied in refinery and petrochemical plants. Classroom lectures also cover the principle of fire and gas detectors, the ASTM standard related to the analyzer, how to evaluate the analyzer performance, validation and calibration techniques as well as how to properly select the QMI analyzer to solve the design problems and suit for its applications. This course is designed for analyzer supervisors and analyzer engineers, who are working in the refinery and petrochemical plants. o Principle of analyzer o Analyzer in gas application o Analyzer in water application o Analyzer in liquid hydrocarbon application o Principle of Fire and Gas Detectors o ASTM standard related to analyzer o Statistics for analyzer and how to evaluate analyzer performance o Analyzer validation and calibration Techniques o How to select the analyzer Familiarity with basic chemistry and statistical mathematics is beneficial. o Understand the principle of analyzer. o Understand the principle of fire and gas detectors. o Recognize the ASTM standard related to the analyzer. o Understand how to evaluate the analyzer performance. o Know the analyzer validation and calibration techniques. o Know how to properly select the analyzer.

14 PTT ENERGY SOLUTIONS Page 9 A174E: Hazardous Area Classification (EP only) A Course Duration: 24 hours (3 days) This course provides fundamental concepts in hazardous area classification, equipment specifications for explosionproof installations, types of equipment protection for hazardous areas, national codes of practice, selection, installation, maintenance and use of equipment in hazardous areas. Instrument and control engineers, electrical engineers, maintenance engineers and project engineers who specify and/or maintain electrical instruments in petrochemical, oil and gas production and processing facilities. o Basic Concepts of Hazardous Area Classification o Codes, Standards and Recommended Practices o Definitions o Hazardous Materials o Methods of Area Classification o Effect of Ventilation on Hazardous Area Classification o Selection, Installation, Maintenance and Use of Equipment in Hazardous Areas o Non Electrical Sources of Ignition o Apply Concepts to Examples and Classroom exercises o Examples of Hazardous area classification from E&P o Demonstrate classification of hazardous areas in design o Syndicate exercise in hazardous area classification practice o Carry out a site audit and produce an Explosion Proof Audit report for the site

15 Page 10 PTT ENERGY SOLUTIONS A A164E: Hazardous Area Classification (Gen) Course Duration: 16 hours (2 days) This course provides fundamental concepts in hazardous area classification, equipment specifications for explosionproof installations, types of equipment protection for hazardous areas, national codes of practice, selection, installation, maintenance and use of equipment in hazardous areas. Instrument and control engineers, electrical engineers, maintenance engineers and project engineers who specify and/or maintain electrical instruments in petrochemical, oil and gas production and processing facilities. o Apply the appropriate hazardous area classification, codes, standards and recommended practices. o Establish the degree and extent of Hazardous location within oil, gas and petrochemical facility. o Properly select equipment to comply with a given hazardous area. o Basic Concepts of Hazardous Area Classification o Codes, Standards and Recommended Practices o Definitions o Hazardous Materials o Methods of Area Classification o Effect of Ventilation on Hazardous Area Classification o Selection, Installation, Maintenance and Use of Equipment in Hazardous Areas o Non Electrical Sources of Ignition o Apply Concepts to Examples and Classroom exercises o Examples of Hazardous area classification from E&P o Demonstrate classification of hazardous areas in design o Syndicate exercise in hazardous area classification practice

16 PTT ENERGY SOLUTIONS Page 11 A147E: Fire Protection System A Course Duration: 40 hours (5 days) This course provides fundamental concepts and practice of fire engineering and fire protection system as used in petrochemical, oil and gas production /processing facilities and building. It covers the technology, engineering, regulation and standard aspects of fire protection system. Instrument and control engineers, maintenance engineers, project engineers, safety engineer and electrical engineers who have responsibility for selection, specification and maintenance of fire protection system and who seek to acquire a systemic understanding of fire protection practices in petrochemical, oil and gas production and processing facilities. o Know the critical factors of hazards from flammable gases and fire o Know the principles of fire safety and fire protection system o Select fire protection equipment, locate them, test and maintain them in applications o Recognize fire regulation both in Thai regulation and international standard NFPA o Know the requirements for system engineering, design and maintenance of fire protection system. o Principles of Fire Safety o Introduction to Fire Behavior o Principle of Hydraulic Fluid and calculation o Thai Regulation and NFPA Standard o Sit Survey Fire Protection System o Design of Water-Based Fire Protection Systems o Design of Special Hazard fire Suppression Systems and Fire Alarm Systems o Preventive Maintenance Fire Protection System o Course will be conducted in Thai. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants with an understanding of safety procedures and emergency response

17 Page 12 PTT ENERGY SOLUTIONS A A171B: Basic Safety, Occupational Health and Chemical Hazard Course Duration: 24 hours (3 days) This course provides the knowledge about basic safety, health hazard identification, health risk assessment and basic of staying safe while working with and around different types of chemical. Participants will learn about the basic principles of hazard recognition, safety techniques, safety management, and basic knowledge of ergonomics associated with occupational health & safety as well as other relevant knowledge about safety, occupational health and chemical hazard. At the end of the course, participants will be able to identify common hazards and effectively control them. This course is designed for anyone, who requires a basic awareness of safety, occupational health, industrial hygiene, and chemical hazards techniques & management associated with refining and/or petrochemical industry. This course is also suitable for operations personnel, engineers, supervisors, and senior staff, who are responsible for safety, occupational health and chemical hazard management within the organization. o Human factors which contribute to a safe workplace o Hazards associated with machinery and hand tools o Permit to work system o Safety procedures o How to identify aspects relating to the working environment from workplace temperature to confined space entry o Office safety o Personal protective equipment o Accident reporting and prevention o Emergency response o Health Risk Assessment o Ergonomics o Health and Medical Emergency facilities o Fitness for Duty o Thermal Extremes o Medical Surveillance/Industrial Hygiene o Psychological and Social Agents o Information on interpreting hazardous chemical labels and Material Safety Data Sheets and the relationship between those two methods of hazard communication o Acute and chronic effects of hazardous chemicals o Safe handling of hazardous chemicals o Proper use of protective equipment with respect to the hazardous chemicals o First aid treatment for exposures with respect to the hazardous chemicals o General safety instructions on the handling, cleanup procedures, and disposal of hazardous chemicals.

18 PTT ENERGY SOLUTIONS Page 13 A161B: Basic Fire Fighting A Course Duration: 8 hours (1 day) This course provides the relevant knowledge of basic firefighting. The classroom session covers basic fire theory, fire extinguisher capabilities & limitations, fire extinguisher operation, application techniques and basic inspection as well as maintenance of fire extinguishers. Demonstrations and practical field exercises on the fire ground include using various handheld fire extinguishers to fight class A, B & C fires. This course will effectively fulfill the requirements of Thai law for basic firefighting. This course is designed for personnel, who are involved in firefighting and potentially exposed to a firefighting hazard. Theory o Introduction to basic fire fighting o The Triangle of Combustion o Causes of Fire o How Fires Spread o Different Classes of Fires o Portable Fire Extinguishers and Extinguishing Agents o Operating Portable Fire Extinguishers o Safety procedures when fighting fires o Firefighting tactics Practice Hand on fire extinguishers with live firefighting demonstration.

19 Page 14 PTT ENERGY SOLUTIONS A A154B: Working In Confined Spaces Course Duration: 24 hours (3 days) This course will allow the entrant, attendant, rescue worker, authorized person, and supervisor involved in confined space work to confidently understand and evaluate the hazards and procedures associated with confined spaces. The course will address the hazards associated with confined spaces, the duties & responsibilities of all the confined space entry participants, emergency rescue procedures as well as how to properly select personal protective equipment and use of gas detection equipment. This course will effectively fulfill the requirements of Thai law for confined space entry. The course is designed for personnel, who are involved in confined space work. DAY 1 Theory o The confined space regulations associated with Thai law o Responsibilities of the confined space entrant o Description of different types of confined spaces o Identify the hazards commonly found in confined spaces, including atmospheric hazards and physical hazards o Hazardous atmospheres and gas monitoring Practice o Identify and control hazardous risks o Use of gas detection equipment in hazardous atmospheres DAY 2 Theory o Confined spaces entry procedures o Permit-to-work and control measures o Positive isolation & ventilation o Personal protection equipment and hygiene requirements o Basic fire fighting Practice o Use of personal protection equipment, i.e. ropes, harnesses and man riding hoists o Use of Self Contained Breathing Apparatus (SCBA) o Use of fire extinguishers DAY 3 Theory o Understand basic emergency activities during a confined space emergency, including the hierarchy of rescue o Methods of communication o Self-rescue procedures and Rescue equipment o First Aid (Cardio Pulmonary Resuscitation, CPR) Practice o Use of rescue equipment o CPR o Practical exercises in confined spaces

20 PTT ENERGY SOLUTIONS Page 15 A143B: Permit to work systems for Authorized Engineer (AE) and Authorized Gas Safety Inspector (AGSI) Course Duration: 24 hours (3 days) A Participants will learn the relevant knowledge about permit to work systems. At the end of the course they will be able to identify/classify hazard and assess foreseeable risks, as well as know safety precautions in various work systems. The classroom includes numerous handson sessions through the case studies. Course participants are encouraged to bring problems they have encountered on the job for discussion. The course is designed for personnel, who are responsible for giving authorities, issuing and signing-off permit to work. Participants should pass the advanced knowledge of safety and fire engineering course (A103E). DAY 1 Theory o Scope and responsibility of AE & AGSI o Hazards and Effects Management Process (HEMP)/ 3 what s o Hidden hazard (e.g. Pyrophoric, H2S, Flammable, etc.) o Safe working in confined spaces o Safety procedures (Safety permit / Clearance certificate) Work shop: Risk assessment o DAY 2 o Hazardous area classification o Marking of equipment for use in potentially explosive atmosphere o Safety precautions, Hazard identification and Best Practice sharing for Sandblasting,Scaffolding,Insulation and Digging activities o Engineering knowledge sharing and safety precautions for online bolting activity o Gas freeing and cleaning of oil storage tank o Positive isolation, gas freeing and air ventilation of process equipment DAY 3 o Instrument safety o Radioactive safety o Marine safety o Security (Road closure, Personnel & Equipment gate pass, traffic safety) o Safety precautions of online Furmaniting, heavy lifting, rigging, machinery welding & pre-heating, catalyst loading & unloading, working under N2 and working with Pyrophoric material

21 Page 16 PTT ENERGY SOLUTIONS A A133B: Emergency Response and Evacuation Course Duration: 8 hours (1 day) This course will allow participants to gain an understanding of the relevant knowledge about emergency response and evacuation. At the end of the course, participants will be able to effectively command and respond to emergency situations. They will also acquire the skills to deal with the types of common injuries during emergency evacuation and learn to properly manage communications during an incident. This course will effectively fulfill the requirements of Thai law for an emergency response and evacuation. The course is designed for an emergency response team and personnel, who work in a supporting role in an emergency situation. Course participants should pass the basic firefighting course (A161B). Theory o Firefighting and control techniques o Principles of an Incident Command System o Functions of an Incident Command Team o Dynamic & Specific Risk Assessments o Standard Operating Procedures o Compiling, Prioritizing and Implementing an Incident Action Plans o Incident Communications - Emergency Traffic o Responder Accountability - Responder Rescue o Safe routes and Safety area (Assemble point) o Evacuation procedures Practice Emergency response and evacuation exercise

22 PTT ENERGY SOLUTIONS Page 17 A127B: Safety Officer at Supervisor Level A Course Duration: 16 hours (2 days) This course will address the knowledge of basic occupational health & safety, new regulations, problems and causes of accident in the workplace, as well as how to prevent & control hazards at work. At the end of the course, participants can work as a Safety Officer at Supervisor Level. They will be able to advise subordinate on how to work safely and to prevent accident in the workplace. This course will effectively fulfill the requirements of Thai law for Safety Officer at Supervisor Level. This course is designed for personnel, who will have to carry out the role as the Safety Officer at Supervisor level in the workplace. DAY 1 o Basic Occupational Health and Safety o Role and Duties at work of Safety Officer at Supervisor level o Safety audit/ inspection o Job hazard analysis DAY 2 o Accident/ incident investigation o Preventing and controlling the risks associated with workplace o Fire prevention and protection o Workplace safety and Chemicals hazard o Construction safety o Ergonomic issue o Personal Protective equipment

23 Page 18 PTT ENERGY SOLUTIONS A A122B: Safety Officer at Management Level Course Duration: 16 hours (2 days) This course provides the knowledge about Occupational Safety and Health management system, and standards associated with Thai industrial standards institute as well as the relevant knowledge to fulfill requirements for working as Safety Officer at Management Level. At the end of the course, participants can work as a Safety Officer at Management Level. They will be able to effectively manage and properly apply Occupational Safety and Health system in order to prevent accident in the workplace. This course will effectively fulfill the requirements of Thai law for Safety Officer at Management Level. This course is designed for personnel, who will have to carry out the role as the Safety Officer at Management level in the workplace. DAY 1 o Concept of Safety Management System o Role and Duties at work of Safety Officer at Management level o Administration and key point of Labor Protection Act in term of Occupational Safety, Health and Working Environment DAY 2 o Concept of Occupational Safety and Health Management System o Procedure and Work Instruction of Occupational Safety and Health Management System o Occupational Safety and Health Management System of Thai Industrial Standards Institute o How to apply with Occupational Safety and Health Management System at Enterprise

24 PTT ENERGY SOLUTIONS Page 19 A407B: Introduction Hazard and Operability (HAZOP) Study A Course Duration: 16 hours (2 days) This course is designed to provide the participants with the basic knowledge to understand of the Hazard and Operability (HAZOP) study. HAZOP is systematic multidisciplinary team study, which intends to identify and analyze the significance of potential process hazards and make initial recommendations for eliminating hazards, for reducing the consequences of potential incidents and improving general facilities safety At the end of the course, participants will have sufficient understanding of HAZOP process for meaningful and effective contribution to studies. This course is designed to satisfy all potential participants. It is important that personnel in engineering, production, maintenance, safety and project team, as well as managers that are directly responsible for such personnel, understand the application of HAZOP technique. Course participants should have basic knowledge in process industry and understand P&ID. o Understanding Hazard and Risk o Background of HAZOP o PHA Regulations and Citations o Human Factors and Siting in HAZOP o HAZOP Preparation o Guidance for Team Member o HAZOP Examination o Documentation and Follow-up o Risk Communication o HAZOP Revalidation o HAZOP Measure and Control

25 Page 20 PTT ENERGY SOLUTIONS A A494B: Hazard Identification and Risk Assessment (HIRA) Course Duration: 16 hours (2 days) This course is designed to provide participants the relevant knowledge of basic overview of the regulatory perspective associated with SMS, identify hazards and risks, evaluate the frequency and the exposure of hazards and risks, know the various risk categories and how to complete a risk profiling matrix, make meaningful recommendation to improve the hazards and risks. This course consists of presentation, briefings, case studies and practical. At the end of the course, participants will gain a sufficient understanding of: o An understanding hazard (BPCE). o An understanding the difference techniques used to identify the hazards and risk assessment and how to use this techniques in different industries. o The practical application of Hazard identification and risk assessment techniques. o The ability to categorize and evaluate risk o To contribute meaningful recommendations within the organization o An understanding of the requirements for monitoring and reviewing risk assessments This course is designed for; o A staff who works involved risk and hazard control. o Permit authorized signatory. o Supervisor. Not required. DAY 1 Module 1 o Introduction-case studies. o Types of hazard. o Practical-1 identification of hazards(bpce) Module 2 o Hazard identification tools and technique. o Practical-2 identification of hazards and consequences for each tool and technique. DAY 2 Module 3 o Evaluate risks (RAM). o Identifying determining/mitigation controls. o Practical-3 Assessing of risks and assessing the adequacy and suitability (ALARP) of determining controls. Module 4 o Documentation and risk profile. o Practical-4 Syndicate HIRA exercise

26 PTT ENERGY SOLUTIONS Page 21 A202B: Incident Command A Course Duration: 24 hours (3 days) This course is designed to enhance your theoretical and practical knowledge about incident command system. At the end of the course, participants will be able to effectively command and respond to emergency situations. In addition, this training helps you to fulfill your competency in command of an emergency incident, which will allow you to be a certified Incident Commander, who is required at every emergency hazardous or chemical incident response. This course is designed for an Incident Commander and those who will have a supervisory role in an emergency incident. Course participants should pass advanced firefighting course (A103E). DAY 1 Theory Session 1: Leadership in case of an emergency in industrial environment o Leadership on the scene o Position from the leader o Leadership style o Priority setting o Information gathering o Decision making process Practice Session 2: The first practice exercise will allow participants to get a clear view on the working of and practical knowledge about incident management. DAY 2 Theory Session 3: Process Control o Emergency incident handling o Effects from radiation and impingement on equipment o Different types of fire in process unit fires o Gas releases (with and without fire) o Type of explosions/ BLEVE o Tactics and techniques in case of process unit fire Practice Session 4: This practical session will cover different kind of scenarios and specified on the difficulties with flammable and toxic releases. DAY 3 Theory Session 5: Pre-incident planning Practice Session 6: Table Top Exercise

27 Page 22 PTT ENERGY SOLUTIONS A A295B: Introduction to Incident Investigation and Reporting Course Duration: 6 hours (1 day) (24 participant maximum per session) This course provides the Basic knowledge of an Introduction to Incident and accident investigation system, provided with information and guidance for performing an accident or incident investigation. Fundamentals in investigation techniques and Fact finding will provide the individual with the basic l skills and methodology needed to participate in an investigation. After completion of the course, participants will understand basic of Incident and accident investigation system and be able to participate in a basic incident investigations in own company as part of their accident prevention program, enhance Safety awareness. This course is designed for operations personnel, engineers, supervisors, and senior staff, who are responsible for safety, occupational health and chemical hazard management within the organization. o Principles of Incident and Accident investigation o Incident and Accident Classification o Investigation Techniques o Fact Finding and elimination method o Basic Possible causes analysis o Incident and Accident prevention Course participants should have background or attend a basic safety introduction or accident prevention program in their organization.

28 PTT ENERGY SOLUTIONS Page 23 A298B: Incident Investigation and Reporting A Course Duration: 24 hours (3 days) This course provides the Basic knowledge of an Introduction to Incident and accident investigation system, provided with information and guidance for performing an accident or incident investigation. Fundamentals in investigation techniques and Fact finding will provide the individual with the basic l skills and methodology needed to participate in an investigation. After completion of the course, participants will understand basic of Incident and accident investigation system and be able to participate in a basic incident investigations in own company as part of their accident prevention program, enhance Safety awareness. This course is designed for operations personnel, engineers, supervisors, and senior staff, who are responsible for safety, occupational health and chemical hazard management within the organization. o Overview of Incident Investigation Management System o Incident Causation Theories o The Impact of Human Factors o Reporting and Investigating Near Misses o Building and Leading an Incident Investigation Team o Investigation Methodologies o Tripod Method o Gathering and Analyzing Evidence o Determining Root Causes o Developing Recommendations o Communication Issues and Preparing the Final Report o Legal Issues and Considerations o Implementing the Team s Recommendations o Continuous Improvement for the Incident Investigation System o Lessons Learned Course participants should have background or attend a basic safety introduction or accident prevention program in their organization.

29 Page 24 PTT ENERGY SOLUTIONS A A511B: Alarm Management Overview Course Duration: 8 hours (1 day) The Course will cover concepts in alarm management fundamentals and implementing alarm management improvement programs with emphasis on Oil Refinery and Petrochemical plant applications. This workshop is intended for Maintenance engineers, Control engineers, Process engineers, Production managers and Plant managers. o Introduction to Alarm Management and EEMUA guideline for Alarm Systems o Alarm Rationalization o Alarm Philosophy o Data Collection o Rationalization Plan Presentation o Alarm Database Rationalization. o Implementation and Follow-up o Define alarm management o Understand management s role in alarm management o Define alarm philosophy o Plan an alarm project o Perform an alarm rationalization using a specific method o Describe methods for enhancing screen displays and some available alarm suppression tools o

30 PTT ENERGY SOLUTIONS Page 25 A515E: Alarm Management A Course Duration: 8 hours (1 day) Participants will have awareness on Safety, Economic Loss and Environmental (S/L/E) impact and understand the alarm philosophy structure, failure of poor alarm management from various types of alarm problems, alarm problem handling techniques and alarm management/rationalization aspects. This course is designed for process control/ instrument engineers, and process engineers/technologists. It is also applicable and useful to who always present in HAZOP, SIL (Safety Integrity Level) or alarm management team. o Alarm Philosophy structure o Why manage alarm? o Understand the level of alarm priority o Alarm narrative o Introduction to various types of alarm problems o Operator response model o Alarm problem handling techniques o Alarm performance benchmarking o Process of alarm management implementation o Alarm management tools Having an engineering background and familiarity with DCS is beneficial. o Differentiate poor and good alarm management system. o Create S/L/E awareness to realize the consequences from having no action to alarms. o Understand alarm philosophy structure and develop alarm rationalization & management process including implementing the alarm handling techniques. o Carry out alarm performance review

31 Page 26 PTT ENERGY SOLUTIONS RELIABILITY & ASSET INTEGRITY B B315E: Safety Integrity Level (SIL) Assessment Course Duration: 8 hours (1 day) This course provides an awareness of Safety Instrumented Function (SIF or ESD) life cycle management and the SIL assessment according to IEC61508/ The participant will understand why SIL assessment is essential to the daily operation and maintenance and how the Safety Integrity Level can be obtained. He or she therefore would be able to rightly contribute to the assessment as well as to the life cycle execution. This course is designed for instrument engineer/ process control, operations personnel and process engineers/technologists. In general, an instrument engineer would be appointed as the focal point for the SIF life cycle management. Therefore it is a mandatory to assign the focal point to attend this course. o Understand the basic requirement of IEC and o Understand the life cycle of SIF and essential actions of SIF life cycle. o Understand the hazardous situation a SIF protects against. o Understand the Probability of Failure on demand, PFD and fault tolerance requirement according to SIL number o Understand their role while participating SIL assessment o Utilize the PFD and test interval for SIF validation and overhauling o Introduction o Management of Safety Instrumented Function and IEC standard o Risk o SIF Consequence o PFD and fault tolerance o SIF Testing ( Validation) o Conclusion The appointed focal point, who would assumes the SIF life cycle management leading role, should join the course. It is recommended to assign an experience instrument engineer for this role. Experience operator and process engineer, who contribute in SIL assessment, should also participate the course prior to the assessment.

32 PTT ENERGY SOLUTIONS Page 27 B394E: Process Safeguarding (SIL Assessment) B Course Duration: 8 hours (1 day) This course provides insight in process safeguarding for the prevention of process safety incidents and SIL assessment process which is one of the major activities in overall safety life cycle as specified in IEC and IEC applied for process safety. Instrument engineer, process engineer, project engineer, experience operator, safety engineer, maintenance engineer who involves in process safety management and SIL assessment workshop required for engineering project. o Pre-Knowledge Test o Functional Safety Standard IEC & IEC o Safety Instrumented Function (SIF) o SIL Assessment o SIF Design & Implementation o Post Knowledge Test Work experience in refinery or petrochemical or gas plants.

33 Page 28 PTT ENERGY SOLUTIONS B B371E: SIL Assessment for Team Members Course Duration: 16 hours (2 days) This course provides learner basic functional safety elementary and necessary knowledge required for participating SIL workshop based on the international standards IEC and IEC Safety life cycle champion, SIL facilitator, instrument engineer, operation engineer, process engineer. o Introduction to functional safety o SIF & SIS o Safety Standards o SIL Assessment o SIF Engineering o SIL Workshop Work experience in refinery or petrochemical or gas plants.

34 PTT ENERGY SOLUTIONS Page 29 B382E: SIL Assessment for Facilitator B Course Duration: 16 hours (2 days) This course provides insight in role of SIL assessment facilitator for SIL assessment workshop and enhances competency in SIF design and implementation in accordance with Shell DEP Gen., dated on January 2010 throughout using of Shell RRM SIF pro software version 2.4 complied with IEC and IEC applied for process safety. Passed Introduction to SIL Assessment for team members (B371E). Work experience in refinery or petrochemical or gas plants. Instrument engineer / appointed safety life cycle champion or facilitator. o Pre - Knowledge Test o Overview of SIL Assessment (Recap) o SIF Design & Implementation o Coaching Session for Appointed Facilitator o SIF Design via Shell RRM SIFpro Software version 2.4 o SIL Assessment Workshop o Post - Knowledge Test

35 Page 30 PTT ENERGY SOLUTIONS B B414E: Mechanical Integrity PSM Workshop Course Duration: 40 hours (5 days) This course is designed to provide the participants with the basic knowledge to address the development, implementation, management, and continuous improvement of Mechanical Integrity element in Process Safety Management. This course will provide an overview of key issues for all potential participants in engineering, production, maintenance, mechanical reliability, instrument, inspection, safety, and management systems related to the Mechanical Integrity program of chemical, petrochemical, and hydrocarbon processing facilities. o PSM requirements and citation o Management system o Equipment in MI program o Human errors o Maintenance procedures o Training and performance of personnel o Quality control procedures o Inspection, testing and preventive maintenance o Controlling and managing deficiencies o Repairs and changes o Risk management tools

36 PTT ENERGY SOLUTIONS Page 31 B701E: Reliability Centered Maintenance Introduction B Course Duration: 14 hours (2 days) This course provides a comprehensive introduction to RCM and its principles. It is intended for those who are interested in understanding what RCM is and how it can be applied to define technically based maintenance and reliability programs. o o Maintenance Engineer/Supervisor/Manager, Mechanical engineer, Electrical engineer and Instrument engineer, Reliability Engineer, Process Engineer, Project Engineer, etc. Background and Skill: > 5 Years experienced of operation, maintenance, engineering, reliability and project. o Understand RCM methodology. o Develop a greater awareness of the importance of asset failure consequences and how to manage them in an effective way. o Be able to participate RCM analysis o Introduction o Function & Function Failure o Failure Mode & Failure Effect o Failure Consequence o Preventive Task & Predictive Task o Failure Finding o No Schedule Maintenance & Redesign o Implementation o Case Study

37 Page 32 PTT ENERGY SOLUTIONS EFFICIENCY & OPTIMIZATION C C401M: Basic Combustion Techniques Course Duration: 16 hours (2 days) Combustion is an important area in refining and petrochemical industries. An improved understanding of combustion will help reduce energy consumption and environmental impacts as well as improve process reliability & safety. The course provides basic knowledge of combustion techniques, burner operations, flame stability, fundamental principles of combustion in furnaces and other performance improvements related to combustion equipment. Participants can bring along plant s furnace related problems they have encountered on the job for discussion. This course is designed for operations personnel, new engineers/technologists, and those who are involved in area of furnace operations. o Understand basic combustion techniques. o Understand basic concept of burners operation and environmental aspects related to types of burner. o Recognize key basic knowledge related to furnace operations and key operating parameters as well as typical problems and possible causes. o Understand importance of stack and draught in combustion system and trial for ignition time concept. o Know about the general control concept and safety issues related to furnaces o Basic knowledge of combustion techniques o Burner operation, flame stability and environmental aspects related to types of burner o Furnace Efficiency calculations o Common problems in furnace and guidelines to avoid & solve problems o Flue gas side cleaning equipment o Air Preheaters-operation concerns and maintenance o Importance of stack and draught in combustion system o Importance of Trial For Ignition Time and parameters for safe start-up Basic knowledge on furnace operations is beneficial. Participants should bring along mathematical calculator.

38 PTT ENERGY SOLUTIONS Page 33 C594M: Scheduling Operations C Course Duration: 4 hours (Half day) This course is designed to provide participants with a thorough understanding of scheduling operational aspects of oil refining. Conversion of the optimal production planning to a good practical scheduling and oil movement operations delivers significant financial and operational gains. Typical elements of value provided are increased plant profitability, decreased crude oil & feedstock inventory and demurrage costs, and decreased finished products quality giveaway and distribution issues. The classroom includes numerous handson sessions of crude oil & feedstock management and product blending/scheduling. This course is designed for personnel within the refining sector, who have direct involvement in scheduling and oil movement operations. o Understand how to perform crude oil & feedstock management. o Identify key aspects of finished products blending and the significance of product specifications to the refiner, shipper and end user as well as key elements of product distribution management. o Understand interaction among production planning, scheduling and oil movement on the refinery operation o Crude oil & feedstock management o Crude oil & feedstock receipt and inventory management o Crude oil & feedstock processing o Product blending aspects o Product distribution management o Interaction among production planning, scheduling and oil movement on the refinery operation A computer or laptop with Microsoft excel program is required for use during handson session. Participants should have certain proficiency in Microsoft excel.

39 Page 34 PTT ENERGY SOLUTIONS C C581M: Product Specification and Standard Testing Course Duration: 4 hours (Half day) This course provides a relevant knowledge for the technical staff to understand the basics of Product Quality Management, Product Specification and Testing Methods. This technical course is designed for staffs in a process engineers/ technologist, operation laboratory, who are involved with fuel blending or anyone who requires a broader knowledge of product quality. All participants will improve their competency in the field of Product Quality Management o Product Quality Management o o Product Specification& Testing Methods Product Quality Assurance.

40 PTT ENERGY SOLUTIONS Page 35 C404E: Basic Combustion Techniques C Course Duration: 24 hours (3 days) Combustion is an important area in refining and petrochemical industries. An improved understanding of combustion will help reduce energy consumption and environmental impacts as well as improve process reliability & safety. The course provides basic knowledge of combustion techniques, how to calculate air requirement, burner operations, flame stability, fundamental principles of combustion in furnaces and other performance improvements related to combustion equipment. Participants can bring along plant s furnace related problems they have encountered on the job for discussion. This course is designed for operator supervisors, a few years experienced engineers/technologists, and those who involved in furnace operations. o Understand basic combustion techniques and basic concept of burners operation including environmental aspects related to types of burner. o Recognize key basic knowledge related to furnace operations and key operating parameters as well as typical problems and possible causes o Understand importance of stack and draught in combustion system and key parameters for stack draught calculation as well as trial for ignition time concept. o Perform furnace performance monitoring and know about the general control concept and safety issues related to furnaces. o Basic knowledge of combustion techniques and combustion reactions. o Burner operation, flame stability and environment aspects related to types of burner. o Furnace Efficiency calculations o Basic of heat transfer. o Common problems in furnace and guidelines to avoid & solve problems. o Flue gas side cleaning equipment. o Air preheaters-operation concerns and maintenance. o Importance of stack and draught in combustion system and key parameters for stack draught calculation. o Importance of Trial For Ignition Time and parameters for safe start-up. Basic knowledge on furnace operations is beneficial. Participants should bring along mathematical calculator.

41 Page 36 PTT ENERGY SOLUTIONS C C402E: Energy Conservation and Hydrocarbon Loss Reduction Course Duration: 8 hours (1 day) This course provides a relevant knowledge for the technical staff to understand the basics of energy conservation and hydrocarbon loss reduction especially applied for petrochemical plant and oil refinery. This course is designed for Process engineer and others who involve in energy efficiency, greenhouse gas reduction and loss reduction. o Furnace Oxygen Excess Control o Furnace Online Cleaning o HOT control o Column Pressure Control o Heat integration and heat recovery o Etc. Knowledge on international standards is beneficial. o Recognize importance of energy conservation and loss reduction. o Understand concept of energy conservation and hydrocarbon loss reduction. o Save cost from energy optimization, implementing energy saving initiatives, and hydrocarbon loss minimization. o Energy & HC Loss Management o Energy & HC Loss Performance o Energy and Green House Gases o Energy & Loss Benchmarking o Examples of Energy Optimization o HIT Optimization

42 PTT ENERGY SOLUTIONS Page 37 C507B: Introduction to Oil Movement and Product Quality C Course Duration: 12 hours (1.5 days) The Oil Movement function comprises of storing feed stocks and products, blending and delivering of products to the customers. Oil movement facilities are an important area in the refinery operation. Tighter product specifications and environmental pressures steer the need for an efficient operation and clear product specification setting. o Product properties & laboratory methods o Above ground storage tank o Introduction to hydrocarbon loss management o Oil Movement Master Plan o Product Quality Management. Through lectures and exercises, the participants will learn the principles of oil movement practices and product quality giveaway. This integrated technical course is designed for staffs in a process engineers/ technologist, operation laboratory, economist & scheduler role, who are involved with fuel blending or anyone who requires a broader knowledge of product quality and oil movements. All participants will improve their competency in the field of oil movements and product quality.

43 Page 38 PTT ENERGY SOLUTIONS C C602B: Petroleum Refinery Economics Appreciation Course Duration: 8 hours (1 day) This course provides participants with an overview of petroleum refinery economics and methodologies applied to refinery economic analyses for day-to-day operation and production planning as well as future plant revamp/expansion. The course will be interactive. Each session starts with a lecture followed by practical exercise to stimulate discussion and illustrate the course concept. This course is designed for participants who need appreciation of fundamentals of refinery economics and assessment of their impact on business profitability. o Introduction o Fundamentals of refinery economics o Oil pricing and margin o Crude oil valuation o LP application and optimization o Project investment economic evaluation. To maximize benefit from the course, we suggest that participants who unfamiliar with petroleum refinery processing and its terminology should attend Introduction to Petroleum Refining Processing (E001E) first.

44 PTT ENERGY SOLUTIONS Page 39 EQUIPMENT ENGINEERING SERVICE D121M: Rotating Equipment Maintenance D Course Duration: 8 hours (1 day) In Petroleum & Petrochemical plants, reliability of the plant is one of the key performance indicators for the success of the business for maintaining the profitability of the business. Reliability of rotating equipment is one of the key parameters. This course provides an introduction to rotating equipment maintenance methodologies, advantages & disadvantages of each methodology, inspection and common failure modes of major rotating equipment, as well as how to prevent and correct those failures. This course is designed for operations personnel involving in operation and improvement the reliability of rotating equipment. o Understand current methodologies for rotating equipment maintenance and recognize advantages & disadvantages of each methodology. o Identify the key areas for inspection of major rotating equipment. o Recognize common failure modes of major rotating equipment and how to correct/prevent those failures. o Introduction to rotating equipment maintenance methodologies o Corrective maintenance o Predictive (condition-based) maintenance o Preventive (time-based) maintenance o Proactive maintenance o Advantages and disadvantages of each maintenance methodology o Inspection of major rotating equipment-reciprocating/centrifugal compressors, and Steam/Gas turbines o Overview of common failure modes of major rotating equipment, their correction and their prevention.

45 Page 40 PTT ENERGY SOLUTIONS D D131M: Rotating Equipment Maintenance Part-1 (Centrifugal Pumps and Mechanical Seals) Course Duration: 8 hours (1 day) To enhance the practical knowhow in centrifugal pumps maintenance in Petroleum & Petrochemical processes, this course provides the fundamental principles of centrifugal pump operation, operating behavior, how to avoid undesirable pump operating conditions, how to evaluate pump performance, as well as key areas for maintenance. The course also covers the basic principles of mechanical seals and key areas for inspection and maintenance of mechanical seals. This course is designed for operations personnel involving in operation and improvement the reliability of pumps and mechanical seals. o Understand the basic operating principles of Centrifugal and Positive Displacement Pumps. o Explain components and types of Centrifugal Pumps. o Understand operating behavior of Centrifugal pumps and know how to evaluate pump performance. o Recognize key areas for care and maintenance of Centrifugal Pumps. o Know basic principles of mechanical seals, seal components, seal arrangements, and its applications. o Recognize key areas for inspection and maintenance of mechanical seals. o Introduction to Centrifugal and Positive Displacement Pumps o Components and types of Centrifugal Pumps o Fundamental principles of pump performance curve, Net Positive Suction Head (NPSH) and pump Cavitation o Centrifugal Pumps operation o How to startup and shutdown Centrifugal Pumps o How to avoid pump surge, Cavitation o and evaluate pump performance o Care and maintenance of Centrifugal Pumps by operator o Basic principles of mechanical seals o Seal components o Seal arrangements and its applications o Inspection and maintenance of mechanical seals.

46 PTT ENERGY SOLUTIONS Page 41 D141M: Rotating Equipment Maintenance Part-2 (Compressors) D Course Duration: 8 hours (1 day) To enhance the practical knowhow in compressors maintenance in Petroleum & Petrochemical processes, this course provides an introduction to various types of compressors and their applications including control techniques and safeguarding systems as well as performance monitoring systems. This course is designed for operations personnel involving in operation and improvement the reliability of compressors. o Definition of compressor o Components and types of compressors o Comparison of various compressor types o Compressor operating characteristics and efficiency evaluation o Compressor control techniques and safeguarding systems o Condition monitoring and operational care of compressors. o Know definition, components and types of compressors as well as make a comparison of various compressor types. o Understand compressor operating characteristics and how to evaluate compressor performance. o Recognize compressor control techniques and safeguarding systems for various process requirements. o Know key areas for routine condition monitoring and operational care of compressors.

47 Page 42 PTT ENERGY SOLUTIONS D D311M: Introduction to Refinery Corrosion and Degradation Course Duration: 8 hours (1 day) This course provides a fundamental understanding of the science of corrosion used to identify and resolve common corrosion and degradation problems encountered in refineries. The course is also providing practices that can be used as guideline to control corrosion in refineries. This course is designed for experienced operations personnel, process engineers/technologists, and inspectors, who work in refinery for a few years. o Identify common refinery corrosion and degradation problems, including where they typically occur. o Identify control strategies in order to mitigate or avoid the common refinery corrosion and degradation problems. o Apply knowledge of corrosion management to solve less common problems. o Introduction to corrosion mechanisms o Common refinery corrosion and other degradations o Unit specific corrosion information o Crude and Vacuum unit o Fluid Catalytic Cracking unit o Catalytic Reforming o Hydroprocessing units o Amine unit o Sour water stripper unit o Sulfur recovery unit o Lube oil units o Utilities o Process additive and corrosion control o Corrosion monitoring and prevention. Familiarity with variety of refinery units is beneficial.

48 PTT ENERGY SOLUTIONS Page 43 D011E: Piping Engineering D Course Duration: 4 hours (Half day) This course provides the relevant knowledge for the engineering staff to understand the basics of piping design and calculation especially applied for petroleum & petrochemical plants. The content refers to application of the international standards for piping plus some tips to evaluate the fit-for-purpose. This course summarizes the practical standards required for piping design. This course is designed for mechanical engineers, maintenance engineers and inspectors. o Understand design concept of the piping systems. o Recognize importance of the piping class. o Know acceptance criteria based on the international standard practices. o Pipe, Tube & Fittings o Standards & Codes o Piping Class o Color Coding o Large Bore Dimension o Minimum thickness & Miter Bend calculation o Fluid Category o Low Temperature Specification o High Temperature Specification o Reinforcement o Thermal Expansion o Preheat & Post Weld Heat Treatment o Weld Imperfection & acceptance criteria o Hot Tapping o Fit For Service Level 1 o General and local metal losses. Knowledge on international standards is beneficial.

49 Page 44 PTT ENERGY SOLUTIONS D D124E: Rotating Equipment Maintenance Course Duration: 8 hours (1 day) In Petroleum & Petrochemical plants, reliability of the plant is one of the key performance indicators for the success of the business for maintaining the profitability of the business. Reliability of rotating equipment is one of the key parameters. This course provides an introduction to rotating equipment maintenance methodologies, advantages & disadvantages of each methodology, inspection and common failure modes of major rotating equipment, as well as how to prevent and correct those failures. Performance and safeguarding systems testing are also discussed. This course is designed for engineers involving in maintenance and improvement the reliability of rotating equipment. o Understand current methodologies for rotating equipment maintenance and recognize advantages & disadvantages of each methodology. o Identify the key areas for inspection of major rotating equipment. o Recognize common failure modes of major rotating equipment and how to correct/prevent those failures. o Know how to test & evaluate major rotating equipment performance as well as perform functional & safeguarding test before and after commissioning that of major rotating equipment o Introduction to rotating equipment maintenance methodologies o Corrective maintenance o Predictive (condition-based) maintenance o Preventive (time-based) maintenance o Proactive maintenance o Advantages and disadvantages of each maintenance methodology o Inspection of major rotating equipment-reciprocating/centrifugal compressors, and Steam/Gas turbines o Overview of common failure modes of major rotating equipment, their correction and their prevention o Test & evaluation of major rotating equipment performance before and after commissioning o Functional & safeguarding test of major rotating equipment before and after commissioning.

50 PTT ENERGY SOLUTIONS Page 45 D134E: Rotating Equipment Maintenance Part-1 (Pumps and Mechanical Seals) Course Duration: 8 hours (1 day) D To enhance the practical knowhow in centrifugal pumps maintenance in Petroleum & Petrochemical processes, this course provides the fundamental principles of pump operation, a thorough knowledge and operating behavior of Centrifugal pumps, how to avoid undesirable pump operating conditions, how to evaluate pump performance, how to identify causes of failures as well as key areas for maintenance of Centrifugal Pumps. The course also covers basic principles of mechanical seals and key areas for inspection and maintenance of mechanical seals. This course is designed for engineers, who are involved in maintenance, and improvement the reliability of pumps and mechanical seals. o Understand the basic operating principles of Centrifugal and Positive Displacement Pumps. o Explain components and types of Centrifugal Pumps as well as the main functions of each component. o Understand operating behavior of Centrifugal pumps and know how to evaluate pump performance. o Identify causes of Centrifugal pumps failures and key areas for maintenance. o Know basic principles of mechanical seals, seal components, seal arrangements, and its applications. o Recognize key areas for inspection and maintenance of mechanical seals. o Introduction to Centrifugal and Positive Displacement Pumps o Components and types of Centrifugal Pumps o The main functions of each Centrifugal pump component o Fundamental principles of pump performance curve, Net Positive Suction Head (NPSH) and pump Cavitation o Centrifugal Pumps operation o How to startup and shutdown Centrifugal Pumps o How to avoid pump surge, Cavitation o and evaluate pump performance o How to find and fix the failures in Centrifugal Pumps o Basic principles of mechanical seals o Seal components o Seal arrangements and its applications o Inspection and maintenance of mechanical seals.

51 Page 46 PTT ENERGY SOLUTIONS D D144E: Rotating Equipment Maintenance Part-2 (Compressors) Course Duration: 8 hours (1 day) To enhance the practical knowhow in compressors maintenance in Petroleum & Petrochemical processes, this course provides an introduction to various types of compressors and their applications including control techniques and safeguarding systems as well as performance monitoring systems. This course is designed for engineers involving in maintenance and improvement the reliability of compressors. o Identify causes of failures and provide solutions to fix those failures. o Definition of compressor o Components and types of compressors o The main functions of each compressor component o Comparison of various compressor types o Compressor operating characteristics and efficiency evaluation o Compressor control techniques and safeguarding systems o Condition monitoring and operational care of compressors o How to find and fix failures in compressors. o Know definition, components and types of compressors as well as make a comparison of various compressor types. o Understand the main functions of each compressor component. o Understand compressor operating characteristics and how to evaluate compressor performance. o Recognize compressor control techniques and safeguarding systems for various process requirements. o Know key areas for routine condition monitoring and operational care of compressors.

52 PTT ENERGY SOLUTIONS Page 47 D312E: Corrosion and Corrosion Control in Oil Refinery Units D Course Duration: 16 hours (2 days) This course provides a fundamental understanding of the science of corrosion used to identify and resolve common corrosion and degradation problems encountered in refineries. The course is also providing practices that can be used as guideline to control corrosion in refineries. This course is designed for both new and experienced refinery personnel, who are involved in any area of corrosion engineering, reliability engineering, maintenance, and process technology or operation. o Introduction to corrosion mechanisms o Low temperature corrosion o High temperature corrosion o Common refinery corrosion and other degradation in refinery and petrochemical plants o Process additive and corrosion control o Corrosion monitoring and prevention. Familiarity with refinery process units is desirable. Otherwise, participants should attend the Introduction to Petroleum refining processes course (E001E) prior to this course. o Raise awareness and develop an understanding of corrosion and degradation mechanisms. o Identify common refinery corrosion and degradation problems, including where they typically occur. o Carry out corrosion prevention, monitoring and control.

53 Page 48 PTT ENERGY SOLUTIONS D D314E: Introduction to Refinery Corrosion & Degradation Course Duration: 16 hours (2 days) This course provides a fundamental understanding of the science of corrosion used to identify and resolve common corrosion and degradation problems encountered in refineries. The course is also providing practices that can be used as guideline to control corrosion in refineries. This course is designed for both new and experienced refinery personnel, who are involved in any area of corrosion engineering, reliability engineering, maintenance, and process technology or operation. o Introduction to corrosion mechanisms o Low temperature corrosion o High temperature corrosion o Common refinery corrosion and other degradation in refinery and petrochemical plants o Process additive and corrosion control o Corrosion monitoring and prevention. Introductory college chemistry is desirable but not mandatory. Familiarity with variety of refinery units is highly desirable. o Raise awareness and develop an understanding of corrosion and degradation mechanisms. o Identify common refinery corrosion and degradation problems, including where they typically occur. o Carry out corrosion prevention, monitoring and control. o Apply knowledge of corrosion management to solve less common problems.

54 PTT ENERGY SOLUTIONS Page 49 D411E: Fundamentals of Instrumentation and Control Systems for Non-Instrument Engineers Course Duration: 8 hours (1 day) D This course provides an overview and survey of process instrumentation and control systems typically used in petrochemical, oil and gas production, processing and oil and gas terminals. Maintenance engineers, process control technologists, process engineers and production managers who seek to have a general and essential understanding of process automation as found in petrochemical, oil and gas production and processing facilities, oil and gas terminals. o Understand the terminology used in process automation o Know the different types of process measurements and instrumentation o Know the types of systems which comprise a process automation architecture o Appreciate Safety in Design aspects such as SIL, Hazardous Area Classification o Appreciate Instrument Utility Systems o Appreciate recent advances in instrument technology. Introduction to Instrumentation and Process Control o Process Measurement Technology o Basic Process Control and Safety Instrumented System (SIS) o Safety in Design Aspects o Instrument Utility System o Modern Instrument Technology o Course Examination. Course will be conducted in English. Work experience in oil & gas production unit, refinery, petrochemical or gas plants, oil and gas terminals.

55 Page 50 PTT ENERGY SOLUTIONS D D421E: Process Measurement, Control and Safeguarding Course Duration: 24 hours (3 days) This course covers concepts in process measurement, control and safeguarding, practical tips and application knowledge, typical of petrochemical, oil and gas production and processing. Graduate Instrument engineers, process control technologists and process engineers who seek to have a general introduction and essential understanding of process measurement, control and safeguarding found in petrochemical, oil and gas production and processing facilities. Experienced Instrument personnel, who wish to complement their practical experience with a refresher on theory and update on developments. o Understand the principles and types of process measurements o Discuss accuracy specifications, measurement errors, signals and communications technologies o Analyze process behavior, process response to input changes and disturbances o Describe common process control algorithms and controller tuning o Understand some advanced control functions (multivariable control). o Understand the role of DCS and Control valves in process automation. o Describe the concepts and implementation of sequence control and safeguarding systems o Fundamentals of Process Control o Introduction to Advanced Process Control (Multivariable Control) o Digital Systems and Sequence Control o Safety Instrumented Systems (SIS) o Introduction to DCS o Principles of Process Measurement. o Course will be conducted in Thai or English. o Work experience or exposure to oil & gas production unit, refinery, petrochemical or gas plants, oil and gas terminals. o Visited Control Room and has a general knowledge of measurements and instruments installed and their use for production performance management.

56 PTT ENERGY SOLUTIONS Page 51 D431E: Control Valve Basics for Non-Instrument Engineers D Course Duration: 16 hours (2 days) This course provides basic foundation knowledge of control valves including accessories, control valve flow characteristics, general design and application considerations, types and specifications, selection and sizing of control valves for applications typical of petrochemical, oil and gas production and processing. Maintenance engineers, process control technologists, process engineers and production managers who seek to have a general and essential understanding of control valves and their applications in petrochemical, oil and gas production and processing facilities. o Introduction to Control Valve o Valve Design Principles and Performance Characteristics o Types of Control Valves o Various Application Conditions o Control valve specifications o Actuator Design o Control Valve Accessories and Positioner o Control Valve Selection. o Understand the terminology, different types of control valves, their parts and accessories o Understand Inner Valve characteristicsinherent and installed, trim and body designs, match valve construction to various applications and service conditions o Specify control valves and their performance attributes o Know how Sizing of control valves is done

57 Page 52 PTT ENERGY SOLUTIONS D D441E: Field Instrument Selection Course Duration: 40 hours (5 days) This course provides fundamental concepts and practices of process measurements (flow, level, pressure, temperature and process analyzers), their selection, specification, inspections and tests requirements for applications in petrochemical, oil and gas production and processing facilities. Instrument and control engineers, maintenance engineers, systems engineers, project engineers, process engineers and asset managers who seek to have a broad understanding of field instruments and expand their knowledge of process measurements applied in their production processes and facilities. o Understand the terminology, principles of measurements, types and applications of flow, level, pressure, temperature and selected process stream analyzers in oil and gas processes o Be familiar with the terms used in describing instruments in engineering P & I diagrams, specifications of instruments and instrument performance o Select instruments for applications, know what inspection and function test to perform and tools for testing and calibration. o Be informed of modern trends and developments in field instrument technology. o Process Measurement Terminology and ISA Symbols o Pressure Measurement and Application o Level Measurement and Application o Flow Measurement and Application o Temperature Measurement and Application o Process Stream Analyzers and Application o Utilities Equipment o Modern Instrument Technology o Special Field instrument o Field Instrument Design and Specification o Field Instrument inspection and Function Test o Presentation on new technology and innovative product by vendors o Course will be conducted in English. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants.

58 PTT ENERGY SOLUTIONS Page 53 D451E: Control Valve Selection, Sizing and Maintenance (Gen) D Course Duration: 40 hours (8 days) This course provides fundamental concepts of control valves including accessories, control valve flow characteristics, general design and application considerations, types and specifications, selection and sizing of control valves for various applications typical of petrochemical, oil and gas production and processing. It covers further installation, maintenance practices and tests requirements. Instrument and control engineers, maintenance engineers, project engineers, process engineers and asset managers who seek to have a comprehensive and deeper understanding of control valves and their applications in petrochemical, oil and gas production and processing facilities. o Understand the terminology, different types of control valves, their parts and accessories o Understand Inner Valve characteristicsinherent and installed, trim and body designs, match valve construction to various applications and service conditions o Specify control valves, their performance attributes, Size control valves and Select for special EP applications, o Understand the tests requirements for control valves. o Install, Maintain and Trouble-shoot common problems with control valves in service o Be aware of new developments o Specifications and Terminology o Sliding Stem Valve Design Options o Butterfly Valves o Ball Valves o Sliding Stem Actuators o Rotary Actuators o Sizing Valves for Liquids o Flashing and Cavitation Phenomenal o FirstVue Software o Valve Sizing Practice o Sizing Valves for Gases and Vapors o Valve Noise Fundamentals o Valve Sizing Practice for Gas and Vapors o Sliding Stem Actuator Sizing o Bench Set o Rotary Actuator Sizing o Valve Characteristics o High Pressure Valves o Corrosion Resistant Valves o Erosion Service Valves Positioner and Transducer Basics o Fieldvue Theory of Operation o Valve Accessories o Installation, Calibration and Maintenance o Presentations on new technology and innovative products by Valve Vendors o Course Examination o Awards and Certificates o Course will be conducted in Thai or English. o Work experience in oil & gas production unit, refinery, petrochemical or gas plants. o Knowledge of basic fluid mechanics.

59 Page 54 PTT ENERGY SOLUTIONS D D461E: Control Valve Selection, Sizing and Maintenance (EP only) Course Duration: 48 hours (6 days) This course provides fundamental concepts of control valves including accessories, control valve flow characteristics, general design and application considerations, types and specifications, selection and sizing of control valves for various applications typical of petrochemical, oil and gas production and processing. It covers further installation, maintenance practices and tests requirements. Instrument and control engineers, maintenance engineers, project engineers, process engineers and asset managers who seek to have a comprehensive and deeper understanding of control valves and their applications in petrochemical, oil and gas production and processing facilities. o Understand the terminology, different types of control valves, their parts and accessories o Understand Inner Valve characteristicsinherent and installed, trim and body designs, match valve construction to various applications and service conditions o Specify control valves, their performance attributes, Size control valves and Select for special EP applications, o Understand the tests requirements for control valves o Install, Maintain and Trouble-shoot common problems with control valves in service o Be aware of new developments. o Specifications and Terminology o Sliding Stem Valve Design Options o Butterfly Valves o Ball Valves o Sliding Stem Actuators o Rotary Actuators o Sizing Valves for Liquids o Flashing and Cavitation Phenomenal o FirstVue Software o Valve Sizing Practice o Sizing Valves for Gases and Vapors o Valve Noise Fundamentals o Valve Sizing Practice for Gas and Vapors o Sliding Stem Actuator Sizing o Bench Set o Rotary Actuator Sizing o Valve Characteristics o High Pressure Valves o Corrosion Resistant Valves o Erosion Service Valves Positioner and Transducer Basics o Fieldvue Theory of Operation o Valve Accessories o Special control valve design for E&P applications o Design application for o Installation, Calibration and Maintenance o Presentations on new technology and innovative products by Valve Vendors o Course Examination o Awards and Certificates o Course will be conducted in Thai or English. o Work experience in oil & gas production unit, refinery, petrochemical or gas plants. o Knowledge of basic fluid mechanics.

60 PTT ENERGY SOLUTIONS Page 55 D471E: Instrument Installation D Course Duration: 8 hours (1 day) This course provides the fundamentals and practice of installing process instruments, making process connections, signal transmissions, screening and earthling, providing protective enclosures, so as to maintain accuracy and electro-magnetic compatibility in process environments, typical of petrochemical, oil and gas production and processing facilities. It also discusses intrinsic safety practices in instrumentation. Instrument and control engineers, maintenance engineers, project engineers and electrical engineers, who seek to acquire an understanding of instrument installation concepts and practices in petrochemical, oil and gas production and processing facilities. o Know the correct way to mount instruments to processes o Know the means and methods to connect up signals and sub-systems o Choose instrument enclosures and protections correctly o Understand concepts of intrinsic safety, design and installation practice o Know the practice of earthling, screening and electro-magnetic compatibility (EMC) in instrument signal terminations. o Instrument Process Connection and Mounting o Impulse Line Connections o Instrument Protection Standards and Practices o Instrument Signal Cabling and Wiring o Signal Transmission and Signal Conditioning Equipment o Course will be conducted in English. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants. o Completed the Field Instrument Selection Course (D441E).

61 Page 56 PTT ENERGY SOLUTIONS D D481E: Principle and Practice of Instrument Calibration) Course Duration: 32 hours (4 days) This course provides principles of calibration, introduces applicable standards, accuracy of measurement nomenclature, calibration practices for process measurements and custody transfer measurements as applied in the petrochemical, oil and gas production and processing facilities. Instrument engineers and maintenance engineers who are responsible for quality assurance and calibration of process and custody transfer measurement instruments as applied in oil and gas production and processing facilities. o Understand the terminology, principle and purpose of instrument calibration o Know the governing standards pertaining to Calibration and Calibration Laboratories o Appreciate the links between Calibration and Maintaining Quality in Service and Production o Understand the Calibration procedures and practices pertaining to process measurements and custody transfer measurements o Read Calibration Certificates. o Principle of Calibration o Uncertainty of Measurements o Principle of Temperature Calibration o Principle of Pressure and Differential Pressure Calibration o Principle of Level Calibration o Principle of Liquid Custody Flow Meter Proving and Calibration o Proving & Calibration Methods o Proving & Calibration Methods o Production Calculations and Standard Tables o Liquid flow meter proving concept o How to read and interpret instrument calibration certificates o Tracking meter performance over time from meter proving reports o Governance Policy o Course Examination o Calculator o Course will be conducted in Thai or English. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants. o Attended Field Instrument Selection Course (D441E).

62 PTT ENERGY SOLUTIONS Page 57 D491E: Fire and Gas Detection System (FGS) D Course Duration: 16 hours (2 days) This course provides fundamental concepts and practice of fire and gas detectors and systems as used in petrochemical, oil and gas production (onshore and offshore) /processing facilities. It covers the technology, system engineering and maintenance aspects of FGS and its integration to the plant process automation system (PAS) architecture. Instrument and control engineers, maintenance engineers, project engineers, safety engineer and electrical engineers who have responsibility for selection, specification and maintenance of FGS and who seek to acquire a systemic understanding of FGS practices in petrochemical, oil and gas production and processing facilities. o Know the critical factors of hazards from flammable gases and fire o Know the principles and types of heat, flammable and toxic gases, smoke and flame detection techniques o Select detectors, locate them, test and maintain them in applications o Understand the connection of detectors to systems for alert, annunciation, display and protection. o Appreciate the fit of fire and gas detection system in the risk management framework and the Process Automation architecture. o Know the requirements for system engineering, design and maintenance of FGS o Appreciate recent developments in detection technology. o Principles of hazards from Fire and Gases o Principles of Detectors o Fire, Gas and Smoke Detection System o Maintenance of Fire and Gas Detector o Design, Engineering and Selection o Course will be conducted in English. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants with an understanding of safety procedures and emergency response. o Previously, attended Fundamentals of Instrumentation and Control System for Non-Instrument Personnel course (D411E) or Field Instrument Selection course (D441E).

63 Page 58 PTT ENERGY SOLUTIONS D D111B: Introduction to Vibration of Rotating Equipment Course Duration: 4 hours (Half day) Vibration monitoring is an effective predictive maintenance methodology used worldwide to predict condition of rotating equipment. It can help optimizing the maintenance cost vs. the loss of production. This course provides the basic theory of vibration, and the relevant knowledge about vibration monitoring. This course is designed for field operator and process engineers involving in operation and improvement the reliability of rotating equipment. o Introduction to rotating equipment maintenance methodologies and vibration monitoring o What is vibration?, and the basic methods of describing rotating machinery vibration o Principles of vibration measurement o International standards for vibration evaluation o How the vibration data is used to assess rotating machinery operating condition? o Understand current methodologies for rotating equipment maintenance and explain relation between predictive maintenance methodology and vibration monitoring. o Understand basic theory of vibration and the relevant knowledge to conduct vibration monitoring. o Understand how to interpret the vibration data for assessment of the operating conditions of the rotating machinery.

64 PTT ENERGY SOLUTIONS Page 59 D151B: Rotating Equipment Maintenance Part-3 (Steam and Gas Turbines) Course Duration: 8 hours (1 day) D This course provides a broad overview of the principles of steam and gas turbine operation, control and safeguarding systems. This course is designed for operations personnel and engineers, who are working with steam and gas turbines. o Know various types of steam & gas turbines and concept of operating cycle. o Know main components, component materials and equipment arrangements of steam & gas turbines. o Understand the control systems, possible failure modes and safeguarding systems. o Understand key steps on startup & shutdown of steam turbines. o Perform performance monitoring and maintenance planning. o Principles of steam turbines o Types of steam turbines o Overview of steam turbine main components and types of control o Key steps on startup and shutdown of steam turbines o Possible failure modes and safeguarding systems o Principles of gas turbines o Types of gas turbines o Concept of gas turbine operating cycle o Overview of gas turbine main components & component materials and equipment arrangements o Gas turbine operation and performance monitoring o Maintenance interval consideration

65 Page 60 PTT ENERGY SOLUTIONS D D321B: Engineering Materials and Standards Course Duration: 8 hours (1 day) This course provides a fundamental understanding of material, properties and application of steels, alloys and other materials used in the refining industry. This knowledge is essential for the engineering staff of a refinery responsible for mechanical integrity of the process equipment. This course is also providing practical knowledge on material selection for the process equipment and related international standards & codes. This course is designed for personnel, who are responsible for mechanical integrity of the process equipment, mechanical engineers, maintenance engineers, reliability engineers, project engineers and operations personnel. o Fundamental properties of materials Mechanical properties o Physical properties o Classification of engineering materials and material selection in the refining industry o Carbon and low alloy steels o Stainless steels o Non-ferrous metals and alloys o Ceramics and composite materials o Plastics and elastomers o Material for sub-zero condition o Fundamental of heat treatment o Designation systems for materials - materials on international standards. Some knowledge on material science and international standards is beneficial. o Raise awareness and understand fundamental of material properties, material specifications and mechanical testing. o Identify engineering materials used in the refinery equipment. o Apply knowledge of engineering materials to solve less common problems. o Properly select the engineering materials to suit its applications in the refining industry.

66 PTT ENERGY SOLUTIONS Page 61 PROCESS ENGINEERING SERVICE E001E: Introduction to Petroleum Refining Process & Olefin value chain Course Duration: 16 hours (2 days) E This course provides the relevant knowledge about petroleum refining & olefin value chain. The course gives a broad overview of the complex refinery configuration, how it can be integrated with olefin value chain and how each refining process works. Participants will also learn about refining process operating description, feedstock, typical product yields and key process parameters as well as impact of the key process parameters on unit performance & product properties. Moreover, overview of olefin value chain such as ethylene and propylene derivatives. This course is designed for anyone who needs to understand basic process in petroleum and olefin value chain. In addition, new members of the industry will be given a great introduction to the industry. The course is also suitable for marketing personnel, who are involved in petroleum refining business. o Introduction to oil, crude oil chemistry & characteristic and olefin feedstock such as gas and naphtha base o An overview of the complex refinery configuration and its integration with olefin value chain o An overview of products from both complex refinery and key product properties/specifications o The importance of the product properties/specification relating to the performance of engines. o Basic principles of refining processes o Crude oil distillation o Atmospheric and vacuum distillation o Value added o Fluidized catalytic cracking (FCC) o Isomerization o Hydrogen Manufacturing o Catalytic reforming o Hydrocracking o Thermal cracking o Treatment process o LPG/Kero merox o ADIP o Hydrotreating o Hydrodesulfurization o Sulphur recovery, Sour gas and sour water treating o Blending for finished products o Gasolines/Fuel oil blending o Overview olefin value chain o Ethylene derivatives o Propylene derivatives

67 Page 62 PTT ENERGY SOLUTIONS E E091E: Introduction to Aromatics Production Processes Course Duration: 16 hours (2 days) This course provides the relevant knowledge about Aromatics production processes. The course gives a broad overview of the aromatics complex, how it can be integrated with petroleum refining processes and how each aromatic process works. In each aromatic production process, participants will also learn about operating description, feedstock, typical product yields and key process control parameters as well as impact of the key process parameters on unit performance & product properties. This course is designed for university students and personnel, who are seeking to have the relevant knowledge about aromatics production processes. The course is also suitable for marketing personnel, who are involved in petrochemical business. o Introduction to petrochemical processes o An overview of the aromatics complex configuration and its integration with petroleum refining processes o An overview of products from the aromatics complex and key product properties/specifications o Aromatics chain. o Aromatics production processes; o Catalytic reforming o Mixed Xylene o Sulfolane process o Benzene-Toluene Fractionation o Tatoray process o Parex process o Isomerization process

68 PTT ENERGY SOLUTIONS Page 63 E501M: Basic Process Control and Safeguarding E Course Duration: 8 hours (1 day) This course provides the basic knowledge of process controls and safeguarding systems. Process control technical terms are described to first standardize participant s background to the same level. The essence of process control principles will focus on process characteristic, feedback/ feed forward control, process control template in refinery, advanced control functions and process control performance monitoring. The functional safeguarding part will introduce common logic gates and logic functions that are widely used in refinery. Fail safe concept and real functional logic diagram are also covered. Exercises are also included to familiarize participants with the functions and applications of the wide variety of equipment implemented in unit operations. This course is designed for 0-3 years of process control/instrument engineers, process engineers/technologists, operations personnel or experienced staffs, who are involved in the process control and safeguarding subjects. o Know the objectives of process control and familiarize with the process control technical terms. o Understand the process control characteristic and parameters that are influenced to 1st order process model and PID tuning parameters. o Understand the standard control systems in refinery and know when and why the control performance is getting poor. o Know how to operate and utilize control systems and advanced control functions. o Understand functional logic diagram and all commonly used logic functions o Justification of Process control in process industries o Process control terminologies o Process control characteristic a) Dynamic behavior (Dead Time, Time Constant and Steady State) b) Static behavior (Process Gain) c) Make use of dynamic & static variables in process control o Feedback and feed forward control o Process control template in refinery a) Single control loop b) Multiple control loop c) Complex control loop d) Control Application Standard(COAST) e) Advanced Process Control (APC) o Process control performance monitoring o Safeguarding systems a) Failed safe concept b) Introduction to commonly used logic gates from basic to various time delay logic gates c) Functional Logic Diagram Some experience with process measurement and control is beneficial.

69 Page 64 PTT ENERGY SOLUTIONS E E204E: Basic Refinery Equipment-Part 2 (Product Separators) Course Duration: 4 hours (Half day) This course provides the relevant knowledge for engineering staff to understand the principle design concepts of product separators and their applications in Petroleum & Petrochemical plants. This course is designed for project engineers and process engineers/technologists. o Understand the basic principles of product separators. o Understand types and functions of each product separator. o Recognize key design parameters and criteria used for designing & selecting the product separators. o Basic principles of product separators o Types of product separators o Functions of each product separator o Key design parameters and criteria used for designing product separators

70 PTT ENERGY SOLUTIONS Page 65 E301E: Basic Refinery Equipment-Part 1 (Heat Exchangers) E Course Duration: 4 hours (Half day) This course provides the relevant knowledge for engineering staff to understand the principle design concepts of heat exchangers and their applications in Petroleum & Petrochemical plants. This course is designed for project engineers and process engineers/technologists. o Theory of Heat transfer o Basic principles of heat exchangers o Types of heat exchangers o Functions of each heat exchanger o Key design parameters and criteria used for designing heat exchangers o Understand the basic principles of heat exchangers and theory of heat transfer. o Understand types and functions of each heat exchanger. o Recognize key design parameters and criteria used for designing & selecting the heat exchangers.

71 Page 66 PTT ENERGY SOLUTIONS E E504E: Basic Process Control and Safeguarding Course Duration: 16 hours (2 days) This course provides the basic knowledge of process controls and safeguarding systems. Process control technical terms are described to first standardize participant s background to the same level. The essence of process control principles will focus on process characteristic, feedback/ feed forward control, process control template in refinery, advanced control functions and process control performance monitoring. The functional safeguarding part will introduce common logic gates and logic functions that are widely used in refinery. Fail safe concept and real functional logic diagram are also covered. Exercises are also included to familiarize participants with the functions and applications of the wide variety of equipment implemented in unit operations. This course is designed for 0-3 years of process control/instrument engineers, process engineers/technologists, operations personnel or experienced staffs, who are involved in the process control and safeguarding subjects. o Know the objectives of process control and familiarize with the process control technical terms. o Understand the process control characteristic and parameters that are influenced to 1st order process model and PID tuning parameters. o Understand the standard control systems in refinery and know when and why the control performance is getting poor. o Know how to operate and utilize control systems and advanced control functions. o Understand functional logic diagram and all commonly used logic functions. o Know how to design functional logic diagram o Justification of Process control in process industries o Process control terminologies o Process control characteristic a) Dynamic behavior (Dead Time, Time Constant and Steady State) b) Static behavior (Process Gain) c) Make use of dynamic & static variables in process control o Feedback and feed forward control o Process control template in refinery d) Single control loop e) Multiple control loop f) Complex control loop g) Control Application Standard(COAST) h) Advanced Process Control (APC) o Process control performance monitoring o Safeguarding systems i) Failed safe concept j) Introduction to commonly used logic gates from basic to various time delay logic gates k) Functional Logic Diagram Some experience with process measurement and control is beneficial.

72 PTT ENERGY SOLUTIONS Page 67 E591E: Principle of Process Control E Course Duration: 16 hours (2 days) This course provides the fundamentals and applications of process control strategies in oil and gas exploration & production, refinery and petrochemical processes. Instrument and control engineers, project engineers and process engineers who seek to acquire an understanding of process control principles and applications in petrochemical, oil and gas production and processing facilities. o Refresh knowledge of control and controller theory o Apply theory to analyze control loops in process and equipment designs o Understand interactions and decoupling strategies o Understand concepts and applications of advanced process controls o Discuss practical problems of controller performance and maintenance. o Process Identification and Models o Controller Structures and Controller Tuning methods o Control of Process o Control Applications o Advanced Process Control o Course will be conducted in English. o Work experience in oil & gas production unit, refinery, petrochemical and gas plants. o Completed Process Measurement, Control and Safeguarding Course (D421E)

73 Page 68 PTT ENERGY SOLUTIONS E E201B: Basic Distillation Course Duration: 8 hours (1 day) This course delivers the fundamentals of distillation which is a key process of refining and chemical industries. The theoretical concept of how to separate the components in liquid mixtures by means of distillation is introduced and followed by the distillation method applied in operation. The course also provides the introduction to distillation column s internal parts and their functions. Moreover, the general guidelines for distillation processes are discussed. This course is designed for operations personnel, chemical engineers, and engineers from other disciplines, who are involved in distillation processes. o Understand how to separate the components in liquid mixtures by means of distillation. o Comprehend the functions of each part of the distillation column. o Adjust the operating parameters to obtain the desired condition. o Introduction to distillation o Binary-component system o Multi-component system o Multi-column system o Types of distillation o Parts of distillation column o Column internal traffic o Column internal parts o Operating guidelines

74 PTT ENERGY SOLUTIONS Page 69 E292B: Distillation Control E Course Duration: 8 hours (1 day) This course provides an introduction to distillation column control. Participants will gain understanding of the column behavior and control concept in each section of the column. Emphasis is placed on standard distillation column control schemes, and column adjusting. This course is designed for process control/instrument engineers, operations personnel and process engineers/technologists, who work in refinery and petrochemical plants. o o o Understand key parameters in distillation column control. Adjust column operating conditions to achieve the desired product specifications and save on energy consumption Properly select and design distillation column control schemes o Understand the concept of Soft Quality Sensor (Inferential) development. o Introduction to circulating reflux control o Introduction to reboiler control o Introduction to two cut splitter control standard o Concepts of pump around and duty control o Introduction to the standard distillation column control schemes o Basic principle of Pressure Compensated Temperature (PCT) o Introduction to Soft Quality Sensor Attended the basic process control& safeguarding course and the basic distillation course. Some experience in distillation process or process control is helpful. o Basic concepts of Effective Cut Point and Separation Index

75 Page 70 PTT ENERGY SOLUTIONS E E302B: Basic Combustion Control and Safeguarding Course Duration: 8 hours (1 day) This course provides the knowledge of combustion control and safeguarding systems. The course covers the common air/fuel ratio control systems in fired equipment, the function of active minimum/maximum stop, the function of mechanical minimum stop, furnace safeguarding system and routine furnace monitoring. Lectures are combined with Q&A sessions and exercises to allow participants to share experience and to recap the essence of the course. This course is designed for process control/ instrument engineers, process engineers/technologists, maintenance engineers, and operations personnel, who are involved with fired heaters and fired boilers. o Understand standard control function of air/fuel ratio control system and select the proper air/fuel ratio control systems to match with the type of fired equipment and process. o Understand the Equivalent Stoichiometric Air requirement concept & fuel gas density flow compensation and configure them into DCS. o Explain the function of active minimum/maximum stop controllers and the settings of mechanical minimum stop to provide safe startup of furnaces/boilers. o Explain concept of standard furnace safeguarding systems. o Understand how to perform furnace monitoring o How can we control the furnace? o Introduction to various Air/Fuel Ratio control systems a) Fuel Leading System b) Lead-Lag Air/fuel Ratio c) Double Lead-Lag Air/Fuel Ratio d) Cross-Limiting Air/Fuel Ratio o Fuel gas flow and density correction o Why do we need FG flow correction? e) How to make the control system more ROBUST? o Fuel gas and fuel oil equivalent air f) Equivalent Stoichiometric Air (ESA) of fuel gas and fuel oil g) Fuel gas ESA configuration in DCS o Active minimum/maximum stop h) Selective control in Air/Fuel Ratio i) Active minimum stop vs. mechanical minimum Stop j) How can we set the mechanical minimum stop? o Basic furnace safeguarding systems k) Safe condition of furnace l) Minimum firing condition m) Fuel gas safeguarding system n) Fuel oil safeguarding system o) Combustion air safeguarding system p) Other safeguarding systems o Furnace monitoring. Attended basic process control & safeguarding course. Familiarity with the combustion theory is beneficial.

76 PTT ENERGY SOLUTIONS Page 71 E391B: Basic Technical Knowledge of Boilers and Air Preheaters E Course Duration: 8 hours (1 day) This course provides a basic technical knowledge of boilers and air preheaters. Classroom lectures cover theoretical and practical applications, boiler design concepts, basic knowledge required for inspection, degradation issues as well as critical inspection and maintenance parts specific to boilers and air preheaters. This course is designed to encourage interaction and sharing of experience among course participants and instructor. This course is designed for operations personnel and process engineers/ technologists, who are working with both types of equipment. o Explain the basic technical knowledge and types of boilers and air preheaters. o Understand the main component of boilers and air preheaters. o Know the concepts of boiler design. o Understand the basic knowledge required for inspection and recognize the degradation issues of boilers and air preheaters. o Identify the critical inspection and maintenance parts of boilers and air preheaters. o Know key parameters for boiler feed and boiler water quality control. o Basic technical knowledge and types of boilers and air preheaters o Main components of boilers and air preheaters o Boiler design concepts o Basic knowledge required for inspection of boilers and air preheaters o Degradation issues of boilers and air preheaters o Critical inspection and maintenance parts of boilers and air preheaters o Boiler feed and boiler water quality control Familiarity with the basic principle of heat transfer is beneficial.