GHG Inventory Report

Transcription

1 Prepared in accordance with part of ISO Person Responsible: John Theodosiadis / HSE Director Prepared by: Savvas Kirtikidis / GHG IMS Coordinator Dated: May 2016 For the Period: January to December 2015 Verifier: TUV AUSTRIA HELLAS Level of assurance: Reasonable

2 Page 2 of 24 Introduction Climate change has been identified as one of the greatest challenges facing nations, governments, business and citizens over future decades. Climate change has implications for both human and natural systems and could lead to significant changes in resource use, production and economic activity. In response, international, regional, national and local initiatives are being developed and implemented to limit greenhouse gas (GHG) concentrations in the Earth s atmosphere. Such GHG initiatives rely on the quantification, monitoring, reporting and verification of GHG emissions and/or removals, which could be done within the framework of ISO ISO specifies principles and requirements at the organization level for quantification and reporting of greenhouse gas (GHG) emissions and removals. It includes requirements for the design, development, management, reporting and verification of an organization's GHG inventory and it is a tool for greenhouse gas (GHG) limitation and reduction.

3 Page 3 of 24 Contents Introduction... 2 Contents Company Profile Activity Sectors Scope of this Report Boundaries and GHG emissions and removals setting Organizational boundaries Operational boundaries Greenhouse Gas Emissions Sources Quantification of GHG emissions and removals Data Collection GHG Information Management System and Data Quality Control GHG Calculation and Quantification Methodologies GHG Inventory Base-year Assessing and reducing uncertainty Reporting of GHG emissions Annexes Annex 1: GHG emission/removal factors...17 Annex 2: GHG emissions for METKA S.A Offices Annex 3: GHG emissions for METKA S.A Factories Annex 4: GHG emissions for METKA S.A Worksites Annex 5: METKA S.A. Sites... 24

4 Page 4 of Company Profile METKA was founded in 1962 at Nea Ionia, Volos and is a leading EPC (Engineering- Procurement-Construction) contractor and industrial manufacturing group, active within the energy, infrastructure and defence sectors. Within the EPC business, METKA is strongly focused on serving the needs of international customers and markets and is active in carrying out major power plant projects throughout Europe, Middle East and North Africa, with strong emphasis on highly-efficient combined cycle gas turbine technology. The company s manufacturing operations serve numerous global customers and export products around the world, whereas its industrial facilities, with several decades of experience in complex, high value-added manufacturing, produce equipment and components used in energy production, heavy industry, infrastructure and defence applications. The Company operates its offices in Athens (Head Offices) and Thessaloniki. Since METKA was established, over 50 years ago, it has continuously developed its knowhow, human resources and capacity. As a responsible corporate citizen, METKA is furthermore committed to play a positive role in the broader community, to promote human values and social integration, as well as to follow environmentally responsible practices in all of its business operations. 1.1 Activity Sectors In the energy sector, METKA undertakes large scale power generation projects, providing the complete range of Engineering, Procurement and Construction (EPC) services which are needed to successfully deliver turn-key projects to its customers. METKA also operates facilities with state-of-the-art machinery and equipment, having strong know-how on manufacturing mechanical equipment and complex steel fabrications of the energy, infrastructure and defence sectors.

5 Page 5 of Energy METKA focuses mainly on the implementation of gas fired power generation plants, based on state-of-the-art combined cycle gas turbine technology. Gas-fired combined cycle power plants are preferred for their high efficiency and relative low environmental impact, in comparison to conventional power plants. With significant expertise in combined cycle projects and with several configuration types in its portfolio, METKA is able to respond to different customer requirements, for a wide range of complex configurations and generating capacities, with world-class performance. In the energy sector, METKA has extensive references and a strong record of successfully delivering major plant projects, often on very demanding fast-track project schedules, to support governments, local communities and industrial customers across several countries Infrastructure METKA s impressive track record in this sector includes high value-added construction works for civil infrastructure and projects within the general industrial and oil refining markets. METKA also has considerable background in large scale works for mining and industrial facilities. The company is one of a small number of companies classified in the highest category of construction contractors for major public works projects in Greece, enabling METKA to carry out the largest infrastructure projects in the domestic market. Several major construction projects have been completed for industrial facilities such as cement and mineral processing plants. The Group also has a strong presence for fabrication works and installations within the refining and petrochemical industry. In the civil infrastructure sector, METKA has an impressive track record based on the company s stateof-the-art facilities and technical know-how.

6 Page 6 of Defence METKA has significantly developed its know-how and capability for advanced manufacturing projects in the defence sector over the past two decades. Now, the company is internationally recognized as a reliable partner for the industrial co-production of specialized defence equipment. Within this field, the company carries out co-production and manufacturing sub-contracts with leading international defence equipment suppliers and has particular experience in the areas of land defence systems, as well as submarines. Currently, METKA is carrying out two major contracts to manufacture and export main assemblies of Patriot defence systems for international customers Industrial facilities METKA s industrial facilities, with experience of nearly half a century in complex, high valueadded manufacturing, produce equipment and components used for energy production, heavy industry, infrastructure and defence applications. The main manufacturing plant, located in Volos, is one of the leading facilities of its kind in Europe, due to the operational flexibility, state-of-the-art equipment and ability to manage large scale manufacturing activities.

7 Page 7 of Scope of this Report In relation to the aforementioned METKA, as a responsible corporate citizen, designed and implemented a GHG Inventory Management System according to ISO in order to manage its GHG emissions and removals. In parallel, prepared this report whose primary goal is to account the Greenhouse Gases (GHG) emissions from its activities for the period of This report will be posted in METKA s website, so to be available to the Interested Parties. The results of this report will be included in the Parent Company s Sustainability Report of Boundaries and GHG emissions and removals setting 3.1 Organizational boundaries As mentioned above, METKA S.A has three areas of activities within the scope of GHG Information Management System, as follows: Offices operation Factories operation Worksite activities Management (EPC projects) The calculation of GHG emissions and removals is produced in Facility-level and then are added in order to determinate the total GHG emissions and removals. The company consolidates its facility-level GHG emissions and removals by accounting all quantified GHG emissions and/or removals from facilities over which it has financial or operational control.

8 Page 8 of Operational boundaries Company has established and documented its operational boundaries and the identified GHG emissions and removals associated with the company operations are categorized into direct emissions and removals, energy indirect emissions and other indirect emissions, according to the following explanations. Direct GHG emissions and removals: from sources that are owned or controlled by the company Energy indirect GHG emissions: from the generation of imported electricity, heat or steam consumed by the company Other indirect GHG emissions: can include commuting and business travel by employees, transportation of products and materials (outsourced activities), etc. METKA S.A has finalized the operational boundaries of its operations, and as mentioned before these include all its facilities and their operational needs, the Worksites Management, the fuel consumption, the process emissions, the consumption of imported electricity, the transportation of materials / products between the sites, the transportation of materials / products from suppliers and to costumers and the business travel by employees. The following activities of METKA S.A. have GHG emissions / removals and are monitored in every METKA facility (factories, offices, worksites). In the following table, the activities are categorized into Direct GHG emissions and removals, Energy indirect GHG emissions and Other indirect GHG emissions. All METKA sites that have GHG emissions and removals, are referred to in Annex 5.

9 Page 9 of Greenhouse Gas Emissions Sources Direct GHG emissions and removals Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption Energy indirect GHG emissions Electricity consumption Other indirect GHG emissions Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

10 Page 10 of Quantification of GHG emissions and removals 4.1 Data Collection Activity data were collected at site level by GHG Site Responsible and consolidated at corporate level by GHG IMS Coordinator. Activity data are collected on site level minimum twice per year and the calculation is being done at least once per year. The whole process of data collection is being described in procedure MET_HSE_GHGP_011_A Quantification of GHG of GHG Management System. 4.2 GHG Information Management System and Data Quality Control METKA S.A has established and maintained GHG information management procedures that: ensure conformance with the principles of standard ISO ensure consistency with the intended use of the GHG inventory provide routine and consistent checks to ensure accuracy and completeness of the GHG inventory identify and address errors and omissions and document and archive relevant GHG inventory records, including information management activities. The implementation of GHG Information Management System is being checked and verified by HSE Director of METKA and external accredited certification body. According to , for the period of 2015, internal audits were carried out regarding all METKA aforementioned GHG sources and focused on operational control, purchasing of raw materials and using of resources. All data for GHG emissions and removals are recorded in controlled documents of the GHG Information Management System. The data coming mainly from invoices and the emission factors are derived from a recognized origin, and in particular:

11 Page 11 of 24 National Inventory Report of Greece (the more recent edition) Guidelines to Defra / DECC s GHG Conversion Factors for Company Reporting 4.3 GHG Calculation and Quantification Methodologies In order to quantify the GHG emissions and removals, METKA S.A has selected and used quantification methodology that reasonably minimizes uncertainty and yield accurate, consistent and reproducible results. The quantification methodology is based on the following equalization: GHG emission/removal = GHG activity Data x GHG emission/removal factor x conversion factor (conversion factor where needed, normally equals 1) As far as the GHG emission/removal factor, the company selects the CO2e factor, in order to quantify the greenhouse gases in CO2e. However the non CO 2 emissions (e.g. CH 4 and N 2O from vehicles) are extremely low, according to Defra / DECC s GHG Conversion factors for company reporting. The GHG emission/removal factors, which are used for the GHG emission/removal calculation, are shown at Annex 1.

12 Page 12 of 24 At the table below, is shown the source of the GHG activity Data. Description GHG activity Data is based on Direct GHG emissions and removals Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption Energy indirect GHG emissions Electricity consumption Other indirect GHG emissions Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel Invoices of the supplier Charges / Invoices of the supplier Charges / Invoices of the supplier Charges / Invoices of the supplier Charges / Invoices of the supplier Charges / Invoices of the supplier Determination of the distance traveled Employee questionnaire about distance and the way of transportation Determination of the distance traveled 4.4 GHG Inventory Base-year The historical base year for GHG emissions and removals for comparative purposes is This was the first year in which we compiled GHG data. This is METKA s third GHG Inventory Report. As shown in Section 5, the total GHG emissions for METKA were 8.532,0 tnco 2e for the period 1/1/2015 to 31/12/2015 whilst there were 8.978,8 tnco2e for the period 1/1/2013 to 31/12/2013 (base year). This is a decrease of 446,8 tnco2e. Base-year will be recalculated if new GHG emission sources are included in the following years or if quantification methodologies are modified. Recalculation methodologies will be developed according to the availability of data at the time of recalculation.

13 Page 13 of 24 Until the current reporting period no change to the operational and organizational boundaries took place. For comparison purposes between the current reporting year (2015) and the base year emissions, a series of indicators were developed. The indicator for the GHG emissions that result from the activities management of company s worksites and the operation of its offices is developed in relation to the total man hours worked during the relevant period and represented in tnco2e / Man Hour. On the other hand, the indicator for the GHG emissions that result from the operation of company s factories is developed in relation to the total quantity of metal processed during the relevant period and represented in tnco2e / tn of metal. 4.5 Assessing and reducing uncertainty The METKA has completed and documented an uncertainty assessment for GHG emissions and removals, including the uncertainty associated with emission and removal factors. According to this analysis the uncertainty values are: Description Uncertainty Values Total Direct GHG emissions and removals - tnco2e 0,7% Total Energy indirect GHG emissions - tnco2e 0% Total Other indirect GHG emissions - tnco2e 11,2% Total GHG emissions - tnco2e 2,88% The above uncertainty value of 2,88% equals with +/- 245,7 tn of CO 2e.

14 Page 14 of Reporting of GHG emissions As mentioned above, METKA S.A has three areas of activity within the scope of GHG Information Management System, as follows: Offices operation Factories operation Worksite activities Management (EPC projects) The calculation of GHG emissions and removals is produced in Facility-level and then are added in order to determinate the total GHG emissions and removals. At the below table are shown the Total of METKA S.A GHG emissions, prepared according to the requirements of ISO 14064, for The GHG emissions for the three different areas of METKA activities (Offices, Factories, Worksites) are shown at Annex 2 to 4. Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 28,3 30,5 34,4 Natural gas consumption 468,0 678, ,5 Heating diesel consumption 108,9 112,8 91,6 Diesel consumption 390,7 690,2 840,6 Gasoline consumption 397,6 608,4 384,6 Electricity consumption 5.363, , ,5 Transportation of raw materials and products 1.371, ,6 660,0 (outsourced) Personnel transportation to and from work 218,4 215,2 208,0 Air Travel 631,8 612,2 691,8 Total GHG emissions 8.978, , ,0

15 Page 15 of 24 METKA - GHG Emissions Consumption of cutting / welding gases Natural gas consumption 8% 2% 17% Heating diesel consumption Diesel consumption 49% 1% 5% 10% Gasoline consumption Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel Based on Categories Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 1.393, , ,7 Total Energy indirect GHG emissions 5.363, , ,5 Total Other indirect GHG emissions 2.222, , ,8 Total GHG emissions 8.978, , ,0

16 Page 16 of 24 METKA - GHG Emissions Total Direct GHG emissions and removals 18% 33% Total Energy indirect GHG emissions 49% Total Other indirect GHG emissions Based on the above figures, the Total GHG emissions of METKA S.A activities for year 2015 were 8.532,0 tnco2e.

17 Page 17 of Annexes Annex 1: GHG emission/removal factors DESCRIPTION GHG emission/ removal factor (kgco2eq) Source of GHG factor Consumption of cutting / welding gases (CO2) 1 kgco2/kg Stoichiometric Consumption of cutting / welding gases (Acetylene) 3,3846 kgco2/kg Stoichiometric Electricity consumption 0,71821 kgco2/kwh (0,66945 for Middle East & 0,58198 for Africa) 2015 Guidelines to Defra / DECC's GHG Conversion Factors Natural gas consumption 0,20005 kgco2/kwh NIR 2015 of Greece Heating diesel consumption 2,65596 kgco2/lt NIR 2015 of Greece Transportation of raw materials and products (outsourced)- Road transportation Transportation of raw materials and products (outsourced)- Maritime transportation Personnel transportation to and from work (by car) Personnel transportation to and from work (by motorcycle) Personnel transportation to and from work (by bus) Personnel transportation to and from work (by rail) Air Travel 0, kgco2/km 0,01109 kgco2/tn.km 0,18635 kgco2/km 0,10644 kgco2/km 0,10033 kgco2/p.km 0,04506 kgco2/p.km 0,08795 kgco2/p.km 2015 Guidelines to Defra / DECC's GHG Conversion Factors for Company Reporting Diesel consumption 2,65596 kgco2/lt NIR 2015 of Greece Gasoline consumption 2,39809 kgco2/lt NIR 2015 of Greece The density values of Diesel and Gasoline are taken from 2015 Guidelines to Defra / DECC's GHG Conversion Factors for Company Reporting (2015 Fuel Properties)

18 Page 18 of 24 Annex 2: GHG emissions for METKA S.A Offices Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 0,0 0,0 0,0 Natural gas consumption 61,8 66,6 72,3 Heating diesel consumption 0,0 0,0 0,0 Diesel consumption 74,6 120,8 258,0 Gasoline consumption 257,3 296,1 198,2 Electricity consumption 1.294,8 863,3 864,8 Transportation of raw materials and products 0,0 0,0 0,0 (outsourced) Personnel transportation to and from work 188,5 182,4 175,1 Air Travel 631,8 612,2 691,8 Total GHG emissions 2.508, , ,2 GHG Emission Indicator tnco2e / Man Hour Total Direct GHG emissions and removals 0, , , Total Energy indirect GHG emissions 0, , , Total Other indirect GHG emissions 0, , , Total GHG emissions 0, , , : GHG Inventory Base year 2015: Current reporting year Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 393,7 483,5 528,5 Total Energy indirect GHG emissions 1.294,8 863,3 864,8 Total Other indirect GHG emissions 820,3 794,6 866,9 Total GHG emissions 2.508, , ,2

19 Page 19 of 24 METKA Offices - GHG Emissions 3% 11% 0% 31% 9% Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption 8% 38% Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel METKA Offices - GHG Emissions Total Direct GHG emissions and removals 38% 24% Total Energy indirect GHG emissions 38% Total Other indirect GHG emissions

20 Page 20 of 24 Annex 3: GHG emissions for METKA S.A Factories Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 28,3 30,5 34,4 Natural gas consumption 406,2 611, ,2 Heating diesel consumption 108,9 112,8 91,6 Diesel consumption 16,7 17,1 48,7 Gasoline consumption 0,0 0,0 0,0 Electricity consumption 3.048, , ,5 Transportation of raw materials and products (outsourced) 88,1 52,6 233,6 Personnel transportation to and from work 29,9 32,8 32,9 Air Travel 0,0 0,0 0,0 Total GHG emissions 3.726, , ,9 GHG Emission Indicator tnco2e / tn of Metal Total Direct GHG emissions and removals 0, , , Total Energy indirect GHG emissions 4, , , Total Other indirect GHG emissions 0, , , Total GHG emissions 3, , , : GHG Inventory Base year 2015: Current reporting year Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 560,1 772, ,9 Total Energy indirect GHG emissions 3.048, , ,5 Total Other indirect GHG emissions 118,0 85,4 266,5 Total GHG emissions 3.726, , ,9

21 Page 21 of 24 METKA Factories -GHG Emissions Consumption of cutting / welding gases Natural gas consumption 0% 0% 27% Heating diesel consumption Diesel consumption Gasoline consumption 64% Electricity consumption 0% 1% 2% Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel METKA Factories - GHG Emissions 5% 31% Total Direct GHG emissions and removals Total Energy indirect GHG emissions 64% Total Other indirect GHG emissions

22 Page 22 of 24 Annex 4: GHG emissions for METKA S.A Worksites Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 0,0 0,0 0,0 Natural gas consumption 0,0 0,0 0,0 Heating diesel consumption 0,0 0,0 0,0 Diesel consumption 299,4 552,3 533,9 Gasoline consumption 140,3 312,3 186,4 Electricity consumption 1.020,2 103,9 191,2 Transportation of raw materials and products (outsourced) 1.283, ,0 426,4 Personnel transportation to and from work 0,0 0,0 0,0 Air Travel 0,0 0,0 0,0 Total GHG emissions 2.743, , ,9 GHG Emission Indicator tnco2e / Man Hour Total Direct GHG emissions and removals 0, , , Total Energy indirect GHG emissions 0, , , Total Other indirect GHG emissions 0, , , Total GHG emissions 0, , , : GHG Inventory Base year 2015: Current reporting year Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 439,7 864,6 720,3 Total Energy indirect GHG emissions 1.020,2 103,9 191,2 Total Other indirect GHG emissions 1.283, ,0 426,4 Total GHG emissions 2.743, , ,9

23 Page 23 of 24 METKA Worksites - GHG Emissions 0% 0% 0% 0% 40% Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption 14% 14% Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel METKA Worksites - GHG Emissions Total Direct GHG emissions and removals 32% 54% Total Energy indirect GHG emissions 14% Total Other indirect GHG emissions

24 Page 24 of 24 Annex 5: METKA S.A. Sites # DESCRIPTION ADDRESS 1 Athens Head Offices 8, Artemidos Str., Maroussi, Athens, Greece 2 Thessaloniki Offices (Branch) 4, Iphigenias Str., Kalamaria, Thessaloniki, Greece 3 Volos Factory (METKA) 5 Mytilinis & Ethnikon Agonon Str., N. Ionia, Volos, Greece 4 Servisteel S.A. (Factory) A' Volos Industrial Area, Volos, Greece 5 Kiato-Rododafni Railway Project Xylokastro, Greece 6 Ilarion Hydropower Plant 160 MW Aiani, Kozani, Greece 7 Combined Cycle Power Plant 143 MW Zarqa, Jordan 8 Combined Cycle Power Plant 701 MW Deir Ali, Syria 9 Open Cycle gas turbine Power Plant 368,152 MW Hassi R mel, Algeria 10 Open Cycle gas turbine Power Plant 590,726 MW Hassi R mel, Algeria