TP-series Lead-free reflow system

Transcription

1 TP-series Lead-free reflow system HB Automation Equipment Co.Ltd p: m: a: Haobao industrial park,no.43,xin Er Hong road,shajing,shenzhen,china w: e: Cupio Ltd 1 Winnall Valley Road Winchester Tel:

2 TP reflow soldering systems assure an optimum process stability by innovative technology and are equipped with the following advantages: Special process chamber system for optimal temperature uniformity Independent air velocity controlling system allows flexible process control to easy handle complex lead free soldering requirements Efficient power design and heat management system greatly improves energy saving while lowering carbon emissions Multi-stage condensate filter at the cooling zone for efficient cleaning.

3 Excellent thermal convection system In a reflow oven, the efficiency of the heat transfer has a primary effect on all aspects of quality, productivity and running costs which directly influences profitability. Our heat transfer guarantees a minimum ΔT which translates into maximum profile flexibility. Provides maximum heat capacity to rapidly reach temperature setting points, at low rates of power consumption, within a short period of time. The special process chamber s design makes the air convection uniform and temperature profile changeover easy. Profile spikes per zone are eliminated with better zone segregation and decreased cross flow. The nozzle plate design allows coverage of the boards, with hot air, in all directions for good uniformity. Our heater generates the desired temperature faster than any other reflow heat source and responds in less than half a second to a temperature change of less than 0.1 C; thus maintaining the highest level of temperature repeatability.

4 Reliable conveyor system Due to our secure transport system you receive a stable process while reducing maintenance time, cost and machine downtime. The standard conveyor system is equipped with mesh and chain rail which ensures the repeatability for 24/7, 3 shift production. Maintains rail width distance in high temperature environments with only +/- 1.0mm variation to keep the board transport stable and to avoid board drop and misalignment. With dual lane, production becomes simpler and faster with top and bottom sides through a single oven or different boards on a dual line, in a single oven. Provides more production space, fewer assets and operational cost savings. Independent motors per lane to control the speed to run different kinds of PCBs simultaneously with different temperature profiles. Center support system with packing position Dual lane with dual center support system Dual lane with dual independent speed

5 Nitrogen system A wide range of PPM levels can be selected with nitrogen consumption rates as low as possible for your board size. An internal oxygen sensor and proportioning valve are used to minimize nitrogen consumption with a reduction in related costs by up to 50%! The TP series uses a completely sealed design inside the chamber of the oven for effective protection against nitrogen leaks. The nitrogen system is used for lead free processes no matter if it is a single lane or dual lane option. All of the nitrogen options include the high quality nitrogen hermetic configuration, nitrogen flow meter, oxygen analyzer, and water chiller as standard accessories.

6 Powerful cooling zone CE quality electrical system Profile monitoring The cooling zone is configured with 3 top and bottom zones allowing adjustable convection speed for the desired cooling slope. A water chiller cooling system is optional. The fans in the individual zones can be controlled separately (option) to give accurate temperature control, and maintain cooling gradients. This assures stress-free cooling for your PCBs. Assembled with know branded parts: Lenovo PC,SIEMENS PLC, AB American controller, Schneider switch, Panasonic motor, Carlo Gavazzi relay, etc. The electrical system meets the European and international quality and safety standards. Provides profile monitoring solutions with per product, per line, per board etc. Built-in KIC integrated real-time monitoring (Optional)

7 Powerful flux collection system with easy maintenance The powerful flux management is standard in the TP series oven. Both front and back end exhausts are installed with quick release metallic filters, as is the heat exchanger, for less and easier maintenance Continuous automatic rail lubrication to avoid conveyor motor load and maintain a consistent conveyor speed.

8 s Model TP-0803 TP-1003 TP-1203 Machine dimensions (L*W*H) 5580*1400*1520mm 6370*1400*1520mm 7185*1400*1520mm Numbers of heating zone 8 zone ( top and bottom) 10 zone ( top and bottom) 12 zone ( top and bottom) Lengths of heating zone 3125mm 3895mm 4710mm Numbers of cooling zone 3 zone ( top and bottom) Nozzle plate Aluminum plate Exhaust volume 10 CBM/ min *2 Flux collection system Standard configuration Control system Power supply 3 Phase, 380V 50/60 Hz ( Optional: 480V,400V) Total power 64KW 80KW 92KW Startup power 28KW 34KW 38KW Normal power consumption 7KW 8KW 9KW Warming time Around 30mins Temperature setting range Room temperature to 300 C Temperature control method PID Close loop control + SSR driving Temperature control precision +/- 1 C Temperature deviation on PCB +/- 1.5 C Cooling method Forced air cooling ( Optional: Water-chiller) Data storage Process data and status storage (80GB) Abnormal alarm Temperature abnormal alarm Board dropped alarm Standard (Tower light and Buzzer) conveyor system Rails structure subjection integrated type chain structure singled buckle ( Optional:Double buckle) Max.PCB width 50mm to 400mm ( single lane, optional:610mm) Components clearance Top/ bottom clearance of boards: 25mm Conveyor direction L to R/ ( Optional: R to L) Fixed rail side Front rail Fixed Conveyor speed range mm/min Conveyor heights 900mm+/-20mm Conveyor method Chain + mesh as standard ( Optional: Chain+ center support system) Chain Lubrication Automatic ( standard) Optional configuration Full nitrogen system Center support system Water chiller cooling Dual lane conveyor Dual lane dual speed Nitrogen hermetic configuration, nitrogen flow meter, water chiller, oxygen analyzer Unique retractable, special parking position with Maximum flexible Optional Conveyor width: Min.50mm*50mm in each lane, Max.300mm*300mm in each lane; Independent conveyor speed in each lane