Instruction manual AS 300 CG. Waste water filtration unit. Im Geer 20, D Isselburg. Descriptioin / Type-No.: AS 300 CG Typ 539

Transcription

1 Waste water filtration unit Manufacturer: deconta GmbH Im Geer 20, D Isselburg Descriptioin / Type-No.: Typ 539

2 Table of contents on page 1 Introduction 3 2 Basic safety advice Intended use Operation 4 3 Transport Delivery Transport Storage 5 4 Scope of delivery 6 5 Technical description Unit description Effectiveness of waste water filtration 7 6 Technical data Connections, Dimensions, Weights Waste water pump Filter system 8 7 Initial operation Initial operation with waste water hose and proximity switch 10 8 Maintenance and care Daily care Filter change 12 9 Circuit diagram Declaration of conformity 15 Seite 2

3 1 Introduction Dear customer, Thank you for choosing a deconta product! With this device you obtain a practical solution with simple operation, which was completed in a compact and functional way. The deconta products guarantee: Stability, long life and serviceability on site Mechanics with kick Pleasing design The copyright of this instruction manual remains with deconta. This manual is intended for assembly, operation and maintenance personnel. It contains instructions and drafts of technical nature which may neither be distributed nor used in any unauthorised way for competitive purposes or passed on to others. For more information, please visit our website Seite 3

4 2 Basic safety advice The handling of the appliance technology is only allowed for instructed staff. The exact knowledge of the instruction manual is an important condition for your staff before handling the machine. 2.1 Intended use As an operator, you are obliged by deconta to follow the instruction manual and to use this engineered technology equipment only in accordance with the regulations and its suitability! In the event of non-observance, deconta assumes no liability. 2.2 Operation In order to ensure the safety during the operation of the device, the following must be observed: Do not use in hazardous areas. Necessary repairs, maintenance and cleaning, in particular in the field of electrical equipment is to be realized by qualified staff Keep safety and protective equipment in perfect function. Attached safety instructions are to be kept in a readable state and are to be followed. To ensure safety, changes to the unit are prohibited. ATTENTION! The Waste water filtration unit is not suitable for the use in condensed, corrosive, flammable and explosive compartment air. The ambient and medium temperature must be between +5 and +50 C. Protect against moisture! Seite 4

5 3.1 Delivery 3 Transport If no other agreements have been made, the unit is packed safely and will be delivered ex work. Transport damages have to be documented immediately upon delivery by the carrier or another supplier. Please note the possible damages additionally on the way bill. The Transport is to be proceeded with care to avoid damages by improper handling or carelessness. 3.2 Transport It is important to avoid exposure to violent shocks, otherwise the function and safety of the unit cannot be guaranteed. In winter and at risk of frost, the whole unit (waste water pump and filter housing) needs to be emptied before transport. 3.3 Storage In order to avoid damages, the installation has to be kept in a dry area with no access for unauthorized persons. Because of risk of frost in winter it is important to observe the following: Drain the water pipes and empty filter housings Drain the water pump through the drain screw Place the water treatment system in a frost-protected area Ventilation connection Drain screw Seite 5

6 4 Scope of delivery If no other agreements have been made, the scope of delivery of the waste water filtration unit consists of: Waste water filtration unit 2x Geka-coupling leak proof 2x Hose clamp Filter head screw Instruction manual 5 Technical description 5.1 Unit description The waste water contaminated with asbestos fibres is cleaned via a 4 stage filtering unit composed of a coarse pre-filter (bag filter 220µ), rinsing filter 220, fine filter 50 and fine filter 1. In case of very heavy polluted waste water the coarse pre-filter protects the following filter stages against heavy and fast soiling. The state of the filter is controlled by a manometer. The entire unit is located in a powder-coated steel iron housing with standard Gekaconnections. Seite 6

7 5.2 Effectiveness of waste water filtration unit Test: Filter separation wound candle 1 Micrometer Diameter in Micrometer Measuring point Diameter % Effectiveness 1 0,77 84,3 2 0,97 90,4 3 1,22 93,5 4 1,54 95,0 5 1,93 96,2 6 2,44 97,4 7 3,07 98,5 8 3,87 99,7 9 4,87 99,8 10 6,14 100,0 11 7,74 100,0 12 9,75 100, ,28 100, ,47 100, ,49 100, ,56 100, ,94 100, ,9 24,6 19,5 15,5 12,3 9,75 7,74 6,14 4,87 3,87 3,07 2,44 1,93 1,54 1,22 0,97 0,77 Seite 7

8 6.1 Connections, Dimensions, Weights 6 Technical data Power connection: Personal protection: Hose connections Dimensions (L x W x H): Weight: 230V 50Hz FI-Switch 30mA System Geka 655 x 462 x 775 mm ca.56 kg 6.2 Waste water pump Self-priming and safe to run dry Voltage: 230V, 50Hz Capacity: 0,45 kw Flow capacity max.: 30 l/min max. medium temperature: 90 C Fuse type: IP Filter system 4- stage filtering unit Bag filter: 220 µ (reusable) Pre filter: 10" 220 (disposable) Fine filter: 20" 50 (disposable) Fine filter: 20" 1 (disposable) max. medium temperature: 50 C at 4bar technical changes reserved Seite 8

9 7 Initial operation Before the initial operation of the waste water pump or after a long period of stagnation, check that the shaft rotates freely when turned by hand. To this put a screwdriver in the notch of the shaft end on the fan side and move the shaft. The strong initial rotational resistance of the new pumps will come loose after running. Fill waste water pump fully through vent connection Tighten the cap nut of the filter housing by hand Connection IN Coarse pre-filter Cap nut Connection OUT Connect waste water hose with proximity switch at IN of the coarse pre filter and then connect to place of use (only use spiral hose) Connect OUT with sewer Establish power supply 230V, 50Hz (Schuko plug) Seite 9

10 Selector switch Switch on unit (Position MAN at selector switch) and check, if filter housings are filling with water 7.1 Initial operation with waste water hose with proximity switch As an option, a waste water hose with proximity switch for electrical and automatic On/Off switch function is available. Before the initial operation of the waste water pump or after a long period of stagnation, check that the shaft rotates freely when turned by hand. To this put a screwdriver in the notch of the shaft end on the fan side and move the shaft. The strong initial rotational resistance of the new pumps will come loose after running. Fill waste water pump fully through vent connection Tighten the cap nut of the filter housing by hand Seite 10

11 Connection IN Coarse pre filter Cap nut Connection OUT Connect waste water hose with proximity switch at IN of the coarse pre filter and then connect to place of use (only use spiral hose) Establish power supply for proximity switch Connect OUT with sewer Establish power supply 230V, 50Hz (Schuko plug) Selector switch Power supply Proximity switch Switch on unit (Position AUTO at selector switch) The proximity switch at the waste water hose recognizes, if there is water in the hose and switches the Waste water unit automatically on or off. The sensitivity of the proximity switch may be readjusted with help of the screw driver, added to the delivery. Seite 11

12 8.1 Daily care Check hoses for free flow Visual check of 220µ-Pre filter for dirt Control of fine filter via manometer 8 Maintenance and care 8.2 Filter change The Bag filter inserted in the coarse pre filter may be removed, cleaned and reused. The Manometer controls the fine filter. We recommend a filter change at approx. 3bar. Cap nut Coarse pre filter with bag filter 220µ Fine filter 5µ Pre filter 220µ Manometer Pre filter 1µ Filter head screw Attention: Change Filter only when device is switched off Demount dirty filters only in wet shape to avoid contamination Use approved filters only Do not use damaged filter candles Seite 12

13 Filter change: Loosen cap nut with help of filter head screw Remove filter and dispose of it Insert new filter candles Pay attention to correct fit and cleanliness of the seal ring Tighten cap nut by hand The suction hoses, pumps, filter housings and filter are contaminated after the first use. Repairs and maintenance must only be executed under the observance of all relevant safety measures. All the filters mentioned have to be disposed of according to the respective legal terms. Seite 13

14 9 Circuit diagram Seite 14

15 10 Declaration of conformity deconta GmbH Im Geer 20 D Isselburg EU-Declaration of conformity Product: Waste water filtration unit Typ: 539 The design of the unit complies with the following directives: EU- Machine directive 2006/42/EG EU- Low voltage directive 2006/95/EG Applied harmonised standards: EN 292, EN Applied national standards: DIN VDE 0701, DIN VDE 0702 W.Weßling Isselburg, Seite 15