Compressor & Generator Industry. Components, Systems and Solutions

Transcription

1 Compressor & Generator Industry Components, Systems and Solutions

2 Professional Partner Your Technical Solution Partner for the Compression and Power Generation Industries. HYDAC was founded in 1963 as a company for hydraulic accessories and is today an internationally active company group with over 6000 employees, 50 branch offices and 500 trade and service partners world-wide. Bethlehem, PA - Filters & Electronics Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the compressor and generator industry worlwide to overcome the most diverse problems. Our quaility and environment certification to ISO 9001/2008 denote first class quality and responsible management of our resources. Global, yet local. With 50 global subsidiaries and more than 500 distributors and service centers, HYDAC is a reliable global partner. Complete solution packages. One supplier. One point of contact. Bethlehem, PA - Accumulators & Accessories Wherever you need HYDAC, we re there to help you find the best solution. From components to complete systems. Worldwide specifications and approvals API 614 American Bureau of Shipping Glendale Heights, IL - Cooling Systems Houston, TX - Accumulators INNOVATIVE FLUID POWER Ex mark is a specific marking Germanfor Lloyd - G explosive protection equipment Lloyds Register of Shipping - LRS Det Norske Veritas - DNV CSA mark is for produ in the U.S.A. and Cana

3 Components and Systems Media Temperature in Systems HYDAC Germany Plate Heat Exchnager, brazed type Air cooled oil coolers OK Series Plate Heat Exchnager, gasketed Accessories Breathers and Filler Breathers Suction Strainers Hose Tube & Pipe Clamps HYDAC Canada arbon and Stainless C Steel Ball Valves Flow Control Valves TestPoints Gauge Isolators Fluid Level Indicators HYDAC China Ball valves and clamps Breathers & filler breathers HYDAC Brazil Suction strainers HYDAC India INNOVATIVE FLUID POWER

4 Compressor & Generator Industry Condition Monitoring & Sensor Technology S ensors for condition monitoring in hydraulic and lubrication oils. Changes in initial state (oil cleanliness, water content) can be observed real-time and used to plan maintenance. C ritical system conditions may be monitored and prevented. Comprehensive range of Electronic Sensors for measuring: Pressure: to 15,000 psig and 0 to 50 psia Temperature: -40 to 300 F Level: 1 to 30 Oil Condition Sensor: HYDACLab Pressure Switch EDS 1700 for wall mounting. Portable Data Recorder HMG 3000 (10 input channels) Flow: 0 to 160 gpm Differential pressure sensors to indicate clogging of filter elements Sensors with multiple approvals for hazardous and marine applications Pressure Transducer: HDA 4400 Pressure Switch: EDS 3000 CSAmarking mark isfor for products sold both Ex mark is a specific in the U.S.A. and Canada explosive protection equipment Temperature Switch: ETS 3000 Contamination Sensor: CS 1000 Metallic Contamination Sensor: MCS 1000 Fluid Conditioning OLF Series High efficiency off-line filtration systems OFS - Portable off-line contamination monitor and filtration unit OLFC - compact off-line filtration system IXU - ion exchange unit to reduce/remove acid, oxidation products, metals & varnish INNOVATIVE FLUID POWER MAFH - explosion-proof water removal

5 Filtration Standard and custom designs for compressor and generator support system applications. Single and duplex filters designed for a broad range of hydraulic, lube oil and process water filtration applications. esigns compatible with many common standards such as: D API 614, ASME, CRN, ABS, PED and more. Materials include: Stainless steel, carbon steel, cast steel, cast iron and aluminum ide range of connections: W Threaded and flanged ranging from ½ to 36 ow and High Pressure Filters L Ranging from 90 to 15,000 psi FLND Inline Duplex Filter in a gas compressor lube system Duplex Filters Flow rates up to 4000 gpm Pressures up to 1350 psi High Pressure Filters Flowrates up to 300 gpm Pressures up to 15,000 psi Automatic Self Cleaning Process Filtration Flow rates up to 31,000 gpm Standard and custom controls available Elements AFLD - API specific Duplex Filters RFLD Cast Inline Duplex Filter in a turbine lubrication system. Stainless Steel Absolute Rated Fiberglass and Metal Fiber Wire Mesh and Paper Water Removal Static Free Media RFLDH Duplex Filter in a steam turbine lube oil circuit Filter Elements: Chemicron Flexmicron Stat-free Betamicron DFDK and DF High Pressure Filters High Pressure Filter using an electronic clogging indicator on the control block of a gas turbine regulator

6 Gas Filters GCF for Dry Gas Seal Systems Modular filter cyclone pre-separator is available as an option Compact filter design, optimized for pressure and flow Duplex seals without exception throughout the whole filter All flow paths throughout the filter are fullport no cross-sections in the filter are restricted relative to the inlet cross-section Efficient pre-separation of liquids and particles through the use of integrated cyclone even under increased flow rates Redundant, patented pre-separator, tailored to the particular process and the filter stage downstream Sufficiently large chambers for collecting fluids, can be adapted to customer requirements High quality ball change-over valve which is easy-to-operate, with maximum negative overlap, gas-tight in all port directions, spindle has an anti blow-out device and encapsulated springs V (high) V (low) Fig. 1: Flow simulation The advantages of the patented cyclone compared to other pre-separators: HYDAC Gas Filter GCF-D-25-0 without cyclone The cyclone is self-cleaning because the flow continually directs the contamination into the trap. The separated fluids do not flow against the main gas flow which rules out any re-intrainment. Even when volumes are increased, separation in the cyclone is assured. The cyclone is practically wearfree and cannot release material which could damage the filter element downstream. Filter Elements CF-15 to CF-50 Redundant pre-separator perfectly matched to the downstream filter system.

7 Compressor & Generator Industry Accumulators Applications: Maintain turbine control (oil pressure during servo control transients) Maintain lube or seal oil pressure Shaft-sealing systems Turbo expanders Hydro Proof Testing Process:.5 times design pressure for 1 30 min. per API requirements est can be preformed with water T or oil, (if water HYDAC can provide proof of chlorine content) Flushing: ptimal for meeting specific O cleanliness requirements of assemblies Accumulator Skid Accumulator Station. Stainless steel welded accumulator pressures to 1350 psi - 1 to 15 gallon. Lubrication Skid with stainless steel bladder and piston accumulator. (Source: Atlas Copco Mafi-Trench Company) API 614 Low Pressure Bladder Accumulators SB40.70 SB SB SB SB SB INNOVATIVE FLUID POWER

8 Accumulators Filters Process Filtration Filter Systems Valves Clamps Accessories Electronics Cooling Systems Compact Hydraulics Mobile Directional Control Valves Mobile Systems Cylinders USA HYCON Division, Filter Division, Electronic Division 2260 City Line Road Bethlehem, PA Hydraulic Division Compact Hydraulic Division 450 Windy Point Drive Glendale Heights, IL Hydraulic Division Cooling System Division 445 Windy Point Drive Glendale Heights, IL Mobile Hydraulic Division 1660 Enterprise Parkway Suite E Wooster, OH x NE 95th Street Building VC, Suite 100 Vancouver WA Canada 14 Federal Road Welland, Ontario, Canada L3B 3P Montreal, Québec, Canada J2M 1K Mexico HYDAC INTERNATIONAL SA DE CV Av. Industria No. 102 Nave V Los Reyes Ixtacala Tlalnepantla De Baz Edo. de Mexico, Mexico Accumulator Division 2204 Avenue C Bethlehem, PA HYDRO POWER HYDAC Cylinder Division 540 Carson Road N Birmingham, AL Cooling System Division 3539 Denver Drive Denver, NC x Fry Road Suite 100 Houston, TX B Northcross Center Court Huntersville, NC x AVE W Edmonton, Alberta, Canada T5S 2P Copyright 2011 Compressor/Generator Brochure # / HYD