MODERN BIOGAS PLANTS

Transcription

1 FFE Solutions company presentation MODERN BIOGAS PLANTS Manila April 2016 Dipl.-Ing. Helmut Muche FFE Solutions GmbH Kolberger Straße Nortorf Germany

2 FFE-Solutions company profile Company history of 50 years Annual turn-over approx Mio 50 Employees Headquarters in Nortorf (70 km North of Hamburg, Germany) ISO certified quality management Over 100 biogas plant references Over 100 wastewater treatment plant references Over 3,000 bolted steel tanks constructed worldwide

3 Business Sectors Biogas Plants Tank and Storage Solutions Wastewater Treatment Thermal Energy Storage TES Digestion Plants for organic Waste Biogas Agriculture SBR-Plants Continuous Flow Plants Cold Water Storage Hot Water Storage Agricultural Biogas Plants Engineering Services Industry Energy Storage Equipment: Aerators, Mixers, Decanters Industrial & Municipal WWTP PTH: Power-To-Heat

4 We use bolted steel tanks for our biogas plants Storage solutions with capacity up to 20,000 m³ Digesters up to 8,000 m³ Our modular design allows flexible solutions Tanks can have any size and any width from 50 m³ - 20,000 m³

5 Tank construction example Meggerdorf, Germany Day 0 Foundation and site preparation

6 Tank construction example Meggerdorf, Germany Day 1 - First ring complete

7 Tank construction example Meggerdorf, Germany Day 2 Jacking up of the first ring in the morning

8 Tank construction example Meggerdorf, Germany Day 2 Second ring complete

9 Tank construction example Meggerdorf, Germany Day 3 Jacking up of the tank in the morning

10 Tank construction example Meggerdorf, Germany Day 3 Third ring complete

11 Tank construction example Meggerdorf, Germany Day 4 Fourth ring complete

12 Tank construction example Meggerdorf, Germany Day 5 Fifth ring complete

13 Tank construction example Meggerdorf, Germany Day 6 Jacking up of the tank for the final ring

14 Tank construction example Meggerdorf, Germany 11,800 m³ storage tank completed in 7 days! Day 7 11,800 m³ storage tank completed in 7 days!

15 Farmatic s signature vertical constantly stirred digesters Digester Material Liquid Zone Gas Zone Roof Insulation and Sealant Glass Coated Steel (GCS) Stainless Steel or GCS Stainless Steel cm of mineral wool Permanently elastic sealant (Sikaflex) Operational Temperatures Thermophilic Mesophilic: C C Watch the 3D animation on Youtube:

16 We use CSTR digesters for our biogas plants No sedimentation, no floating layers constant substrate circulation

17 Features of a plant for food and organic waste 17

18 R E F E R E N C E S BIOGAS PLANT SKÖVDE, SE Göteborg Energi AB, Skövde, Sweden Year of commissioning 2011 Gas yield 800 Nm³/h Digester volume 2 x 4,350 m³ Post-digester volume 1 x 2,400 m³ Substrates: Whey Expired food Slaughterhouse waste Wastewater Spoiled milk Special Features 71,000 t/a 10,000 t/a 8,000 t/a 7,000 t/a 3,000 t/a Gas upgrading Thermophilic process (55 C) as pasteurisation method Sophisticated heat management through heat storage and recovery Very few pumps required, 80 % of the plant operates through hydrostatic pressure FFE-Solutions GmbH Kolberger Straße Nortorf Telephone / Fax / 5864 info@farmatic.com

19 R E F E R E N C E S BIOGAS PLANT LUSTENAU, AT Häusle GmbH, Lustenau, Austria Year of commissioning 2013 Gas yield 600 Nm³/h Digester volume 1 x 3,900 m³ Post-digester volume 1 x 5,100 m³ Substrates: Organic fraction of MSW Cattle manure Grease trap contents (fat) 17,000 t/a 5,000 t/a 2,000 t/a Special Features Expansion of an existing dry fermentation plant with a wet digestion line Hygienisation at 70 C Sophisticated separation of solids, impurities and other unwanted materials by screw press and hydro cyclone FFE-Solutions GmbH Kolberger Straße Nortorf Telephone / Fax / 5864 info@farmatic.com

20 R E F E R E N C E S BIOGAS PLANT ARAVETE, EST Aravete Biogas, Aravete, Ambla, Estonia Year of commissioning 2012 Installed power 2,000 kw Digester volume 2 x 3,500 m³ Post-digester volume 1 x 2,500 m³ Substrates Cow manure Dry dung Poultry manure Gras silage Brewery waste Whey 63,000 t/a 25,000 t/a 5,200 t/a 1,000 t/a 8,000 t/a 4,000 t/a Special Features Complex mix of substrates High dry matter content in some substrates requires heavy duty cutting and feeding machinery FFE-Solutions GmbH Kolberger Straße Nortorf Telephone / Fax / 5864 info@farmatic.com

21 R E F E R E N C E S BIOGAS PLANT SØNDERJYSK, DK Sønderjysk Biogas Bevtovt A/S, Vojens, Denmark Year of commissioning 2016* Gas yield 5,000 Nm³/h Digester volume 6 x 6,100 m³ Post-digester volume 4 x 6,800 m³ Substrates: Cattle manure Pig slurry Straw Sugar beet and pulp Maize Dry dung Special Features Gas upgrading Thermophilic process (55 C) as pasteurisation method 225,000 t/a 200,000 t/a 50,000 t/a 50,000 t/a 15,000 t/a 10,000 t/a Heat recovery from low temperature return flow from gas upgrading facility FFE-Solutions GmbH Kolberger Straße Nortorf Telephone / Fax / 5864 info@farmatic.com

22 R E F E R E N C E S BIOGAS PLANT SØNDERJYSK, DK Sønderjysk Biogas Bevtovt A/S, Vojens, Denmark Year of commissioning 2016* Gas yield 5,000 Nm³/h Digester volume 6 x 6,100 m³ Post-digester volume 4 x 6,800 m³ Substrates: Cattle manure Pig slurry Straw Sugar beet and pulp Maize Dry dung Special Features Gas upgrading Thermophilic process (55 C) as pasteurisation method 225,000 t/a 200,000 t/a 50,000 t/a 50,000 t/a 15,000 t/a 10,000 t/a Heat recovery from low temperature return flow from gas upgrading facility FFE-Solutions GmbH Kolberger Straße Nortorf Telephone / Fax / 5864 info@farmatic.com

23 23 We are looking for local partners for cooperation! FFE-Solutions SCOPE OF WORKS LOCAL PARTNER / CLIENT Basic and detailed engineering Process guarantee Installation of digesters Supply of key components Commissioning Continued process support Project development Civil Works Mechanical installation Piping and cabling Operation and maintenance

24 Thank you! Helmut Muche International Sales (Germany) (Thailand) FFE-Solutions GmbH Kolberger Straße Nortorf phone / fax / 5864 info@farmatic.com 24