m o .c ia d xin a m ro ic m

Transcription

1 ... an Overview

2 Our objective Our Vision Be the Best in the business of control & automation. Our Mission Perfection & professionalism to ensure that products confirm to specifications meeting customer requirement in performance, reliability and price.

3 Our Expertise Manufacture Solution Partner Remote Terminal Units Process Instruments PLC Non redundant / Redundant Distributed Control System Variable Frequency Drive 20 years of continued service with presence in India & abroad Successful execution of over 600 turnkey projects Panel Building VFD Panel PLC Panel DCS Panel Operator Console Control Panel / Control Desk Erection services Commissioning services Detailed Engineering Application Software Development Turnkey EPC Contractor

4 Business Verticals Power Plant Process Plant Cement Plant WHRB FBC Boilers Turbine CPP Co generation CCPP DG PCMS 255 Projects Machine Tool Hydrostatic Pipe Testing machine Spiral fin Welding Machine Shear Machine Milling Machine RHF Machine Draw Bench M/C Stretch Reducing Blade Moulding Plasma Welding Machines 65 Projects Food Processing Formaldehyde Stripper Centrifuge Stone wool Insulation Dipping Machine MRP Gypsum Board 212 Projects Paper Plant Deinking Color Kitchen Hydra Pulper Stock Preparation Pre Reeler Paper Machine Cutter Super Calendar Re winder Reel Wrapping 48 Projects Plastering Kiln Raw Material Preparation Raw Mill 11 Projects Sugar Plant Mill Boiling House Refiner PAN Centrifuge 8 Projects

5 Reference Sugar Plant Customer : YADU SUGARS, Uttar Pradesh, India Project : TCD Sugar Plant with ( ) MW Cogeneration Plant Automation Requirements of the customer: Automation of» Mill House» Boiling House» 2 * 90 TPH Boiler» 20 MW & 12 MW Turbine Scope of Work: Supply of Field Instruments, Erection Material, Cables, Cable Trays for 2 * 70 TPH Travelling Grate Boiler Supply of DCS PCS 7 for Boiler with Remote I/O for Power House Supply of DCS PCS 7 with Remote I/O station for Mill House & Boiling House Erection & Commissioning of complete automation package

6 Reference Sugar Plant Customer : YADU SUGARS, Uttar Pradesh, India Project : TCD Sugar Plant with ( ) MW Cogeneration Plant Automation The Solution: AS 417-4H Bundle (1No.) for Cogeneration with Remote I/O Panels for Boiler 1, Boiler 2 and Power House networked on PROFIBUS. A total of ~2800 I/Os hooked to the system. Drives (34 Nos.) of ABB make networked through Y Link module on PROFIBUS. For Sugar, Hot Redundant AS 417-4H Bundle (1 No.) with Remote I/O Panel for Mill House and Boiling House. A total of ~1500 I/Os hooked to the system. I/O Panels interfaced on PROFIBUS FO with OLM G11 The Sugar & Cogeneration DCS established on Ring redundancy. A cost effective solution was conceived for the customer. The price and the expertise was the decisive reason for the customer to finalise the order on us. The concept of TIA with flexibility of expansion had been the winning point.

7 Benefits to the customer: High Availability due to Hot Redundancy Flexibility of expansion during commissioning Monitoring & Control established from both the areas Reference Sugar Plant Customer : YADU SUGARS, Uttar Pradesh, India Project : TCD Sugar Plant with ( ) MW Cogeneration Plant Automation Savings in cable cost with remote I/O panel and by communicating drives on PROFIBUS. The flexibility of operation of Cogeneration Plant from Sugar and vice versa is made possible thereby reducing operational costs. Uniformity in the usage of modules benefitting the customer with less inventory reducing maintenance costs.

8 System Configuration ES CUM OS OS 1 OS 2 OS 3 ES CUM OS OS 1 OS 1 OS 3 OS 4 Redundant Ethernet ET200M Remote I/O Station ET200M Remote I/O Station AS 417-4H Bundle AS 417-4H Bundle Boiler System Power House SYSTEM CONFIGURATION OF SIEMENS PCS7 DCS PROFIBUS FO Mill House Boiling House TCD Sugar Mill with 32 MW Cogeneration Plant Automation at M/s. Yadu Sugars Limited, Baduan

9 PCS 7 References Partial List S.No. Customer Execution Period Project 1 Chilwaria Sugars Limited- II *80 TPH Bagasse fired Boiler 2 Ruby Macons Limited MW Captive Power Plant 3 Hitech Steel Minerals MW Captive Power Plant 4 Malabar Cements Limited TPD Cement Plant 5 Ramakrishna Solvex MW Captive Power plant 6 Renuka Sugars Limited *100 TPH Boiler Automation 7 Basai Steels MW Captive Power Plant 8 Gokak Sugars Limited, TPH Dumping Grate Boiler 9 Sahanurang, Thailand *200 TPH Boiler Automation 10 Obeikan Glass, Saudi Arabia TPD Float Glass Automation

10 PCS 7 References Partial List S.No. Customer Execution Period Project 11 Yadu Sugars, Sajanpur TCD Sugar Plant Automation 12 Yadu Sugars, Sajanpur MW Power Plant Automation 13 Green Planet Limited MW Cogen Power Plant 14 Green Planet Limited MW Cogen Power Plant 15 Green Planet Limited MW Cogen Power Plant 16 Gujarat NRE Limited *20 TPH WHR Boiler 17 Shantha Power MW Independent Power Plant 18 NR Agarwal Limited *85 TPH Power Plant 19 Aurobindo Pharma TPH Boiler Automation 20 Gagan Ferro Industries MW Power Plant Automation

11 Key Factors Our Focus Building Process Expertise Building Technical Expertise Market Penetration Time Management Work Scheduling

12 Key Factors Our approach Introduction of PET (Program for Enterprise Transformation) Team based approach instead of Departments Composite Team encompassing all employees Team based approach to nurture and motivate the skill sets of the individuals. Responsibility of handling the projects taken by front runners, reporting to Team leaders. Increased Motivation and involvement.

13 New Initiative Venturing into manufacturing of Special Purpose Machines (SPM ) Complete Packaging solution for a PET Bottle manufacturing unit. Repeat orders for six machines within one year based on quality product and performance

14 Thank you The long and finite way of achievement in business..winning customer Loyalty