PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT for PROPOSED PROJECT FOR DYES, PIGMENTS AND DYE INTERMEDIATES MANUFACTURING PLANT IN GIDC, DAHEJ-II Of M/s. SHREEJI INDUSTRIES Plot No. D2/CH/24, Dahej-II, GIDC Industrial Estate, Tal: Vagra, Dist: Bharuch, Gujarat EIA CONSULTANT 0

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 2 2. Introduction of the Project/Background information 3 3. Project Description 4 4. Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R& R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 16 1

3 1.0 EXECUTIVE SUMMARY 1.1 Project Description M/s. Shreeji Industries proposes to set up Pigments, Dyes and Dye Intermediates manufacturing unit at Plot No. D2/CH/24, Dahej-II, GIDC Industrial Estate, Tal: Vagra, Dist: Bharuch, Gujarat. 1.2 Project Details Products along with Production Capacity 1.3 Raw Material Requirement Please refer Annexure-1 (Form-1) 1.4 Water Requirement, Waste Water Generation and Treatment Water requirement will be 360 m 3 /day which will be met through GIDC water supply. The Ind. wastewater generation is 292 m 3 /day. The Ind. effluent (292 m 3 /day) will be treated into ETP (Primary Treatment) & finally sent to Spray dryer within premises. This will be a Zero Liquid Discharge Unit. Domestic Waste water (9 m 3 /day) will be disposed by septic tank & soak pit. 1.5 Air Pollution Source and Control Management There will be emission from Thermopack & Steam Boiler, D.G. Sets & Spray Dryer. To control the emission from Boilers, TFH & Spray dryer, adequate cyclone separator, bag filters & Scrubber will be installed. Detail of emission is refer as Annexure-6 (Form-1) 1.6 Hazardous Waste Please refer Annexure-5 (Form-1) 1.7 Green Belt Total plot area is 14, m 2 out of which, total green belt area will be 4,700 m 2 (approx. 33%) of total land area. 2

4 1.8 Power & Fuel Requirements S. No. Particulars Requirement Power 1 Power Requirement 250 HP 2 Source of Supply DGVCL & D.G.SET 1 NOS. X 150 KVA Standby Facility Fuel 1 Fuel & its consumption Coal/Wood Brequette/Bio-coal = 10 MT/Day Diesel = 15 Litre/HR 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project M/s. Shreeji Industries proposes to set up Pigments, Dyes and Dye Intermediates manufacturing unit at Plot No. D2/CH/24, Dahej-II, GIDC Industrial Estate, Tal: Vagra, Dist: Bharuch, Gujarat. Identification of the project proponent Mr. Jignesh Patel Mr. Amit Patel 2.2 Brief description of nature of the Project M/s. Shreeji Industries proposes to set up Pigments, Dyes and Dye Intermediates manufacturing unit. 2.3 Need for the project and its importance to the country and or region There is a good potential for us to fulfill the need of domestic market as well as contribute in earning foreign Exchange. 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. 2.5 Imports vs. Indigenous production 3

5 Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will export our finished products in the international market. 2.6 Export possibility We shall explore the possibility of export of the products up to maximum extent. 2.7 Domestic/Export Markets Our products have good demand in domestic as well as international market. We shall explore the possibility of export of the products up to maximum extent. 2.8 Employment Generation (Direct and Indirect) due to project. M/s. Shreeji Industries will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted. 4

6 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location (Courtesy: Environmental Information Center, New Delhi) 8

7 Specific location and project boundary 9

8 PLOT LAYOUT 10

9 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of port facility Availability of TSDF & common Water Evaporation System facility Availability of common incineration facility Availability of power evacuation facilities Availability of water for industrial use Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section-1.2.1, Page No Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Please refer Form-I, Annexure-2A. 3.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section-1.3, Page No. 3. We shall procure the raw material as much as possible from domestic market and if there is no availability of any raw material we will import. We will explore the possibility of export of the finished products up to maximum extent. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. Condensate from Water Evaporation System & Boiler blow down will be reused for cooling purpose within premises. 3.8 Availability of water its source, energy/power requirement and source should be given. Water Source 11

10 Total water requirement shall be met through GIDC water supply. Power & Fuel Requirement S. No. Particulars Requirement Power 1 Power Requirement 250 HP 2 Source of Supply DGVCL & D.G.SET 1 NOS. X 150 KVA Standby Facility Fuel 1 Fuel & its consumption Coal/Wood Brequette/Bio-coal = 10 MT/Day Diesel = 15 Litre/HR 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Form-I, Annexure Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM OVERVIEW OF E. I. A. STUDIES INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN SOURCE OF INFORMATION ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of water, power, etc. RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 12

11 4.2 Land Form, Land Use and Land Ownership 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. AREAS UNDER DIFFERENT LANDUSE Land use data from primary / secondary sources will be incorporated in EIA Study. CRZ Clearance is not applicable. 4.5 Existing Infrastructure This is proposed project activity so now there is only open land. 4.6 Soil Classification Soil characteristics map will be incorporated in EIA Study. 4.7 Climatic data from secondary sources. Climatic data from primary & secondary sources will be incorporated in EIA Study. 4.8 Social infrastructure available. Various Programs/ Projects related to Social & Economic development of surrounded area has been planned, which are as follows. Corporate Social Responsibility Like: 1. Provide quality education to the underprivileged children. 2. Create an environment that respects the communities and the natural environment. 3. Involve and encourage employees and their families to participate in the various social initiatives of the company. 4. To provide Drinking Water to nearest Villagers 5. To make the Drainage system and road 6. To contribute the fund to improve the school, gram panchayat, etc. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. 13

12 M/s. Shreeji Industries proposes to set up Pigments, Dyes and Dye Intermediates manufacturing unit at Plot No. D2/CH/24, Dahej-II, GIDC Industrial Estate, Tal: Vagra, Dist: Bharuch, Gujarat. 5.2 Population Projection Study will be carried out & details will be incorporated in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project activity. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities Details of amenities available in study area will be incorporated in the EIA report Power Supply Please refer Para No. 3.8 Page No Proposed Infrastructure 6.1 Industrial Area (Processing Area) It will be incorporated in EIA Report. 6.2 Residential Area (Non Processing Area) It will be incorporated in EIA Report. 6.3 Green Belt Total plot area is 14, m 2 out of which, total green belt area will be 4,700 m 2 (approx. 33%) of total land area. 6.4 Social Infrastructure Water Supply by GIDC Power supply by DGVCL 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways, etc.) Major factors involved in the selection of site are listed below: 14

13 Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power facilities Availability of water for industrial use 6.6 Drinking water Management (Source& Supply of water) Total water requirement shall be met through GIDC supply. 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections of industry. These liquid wastes would be sent to septic tank & soak pit. 6.8 Solid Waste Management Please refer Form-I, Annexure-V. 6.9 Power Requirement & Supply/Source Please refer Section 1.8, Page No.6 of this report. 7.0 Rehabilitation and Resettlement (R& R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land oustees and landless laborers (a brief outline to be given) There is no habitation on the proposed project activity area and it is barren land, so that R & R policy is not applicable to this project. There shall not be displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction of the project after getting EC & CTE. We shall start manufacturing after applying for CCA. 15

14 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Cost of Project : RS Crores Capital Cost for EMP : Rs Crores Recurring Cost of EMP: Rs Crores/Annum 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related. 16