HEMCHANDRACHARYA NORTH GUJARAT UNIVERSITY, PATAN

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1 PGIS (Post Graduate Diploma in Industrial Safety and Environmen Management) CBCS Syllabus 2011 Document code : SYLLABUS PGISE 2011 Revision No: 00 Name of Faculty Faculty Code Programme Name : Science SC Programme Code : PGISE Effective from: June 2011 Post Graduate Diploma in Industrial Safety and Environmen Management Page 1

2 PGIS Semester I CD Old Paper Code Paper Code Paper Type ISEM - 1 PGISE101CC CC ISEM 2 ISEM 3 PGISE102CC PGISE103CC CC CC ISEM 4 PGISE101PR PR E ISEM E ISEM PGISE101ES PGISE102ES ES ES Paper Name Safety, Health and Environment Management (SHE) Legislation on Safety, Health and Environment (LHE) Safety in Industries (SII) and Submission Industrial Visit (PSI) Environmental Impact Assessment and Monitoring (EIM) Safety in Petro- Chemical Industries (SPI) Marking scheme The Pra The Pra Credit Remarks Any one Paper from PGISE 101ES- 102ES Any one Paper from PGISE 101ES- 102ES Page 2

3 PGIS Semester II CD Old Paper Code ISEM 5 ISEM 6 ISEM 7 Paper Code PGISE201CC PGISE202CC PGISE203CC Paper Type CC CC CC ISEM 8 PGISE201MP MP E ISEM E ISEM PGISE201ES PGISE202ES ES ES Paper Name Hazard Identification, Assessment and Control Techniques (HAC) Safety Engineering (SEN) Environmental Management System and ISO (EMS) Project / Training or short term Research (7 Weeks) (PRJ) Safety in Ship Recycling Industries (SSR) Natural Disasters and Industries (NDI) Marking scheme The Pra The Pra Credit Remarks Any one Paper from PGISE 201ES- 202ES Any one Paper from PGISE 201ES- 202ES Page 3

4 Course Code PGISE101CC Semester : 1 SAFETY, HEALTH AND ENVIRONMENT MANAGEMENT (SHE) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic Content No. No 1 Occupation, Safety and Management 1.1 Occupational Safety, Health and Environmental Safety, Management Principles & practices, Role of Management in Industrial Safety, Organization Behaviaraion Human factors contributing to accident. 1.2 Planning for Safety: Planning: Definition, purpose, nature, scope and procedure. Range of planning, variety of plans. 1.3 Strategic planning and tools of implementation, Management by objectives and its role in Safety, Health and Management (SHE) Hrs. Marks W +% Credit 2 Monitoring for Safety, Health & Environment 2.1 Occupational Safety, Health and Environment Management System, Bureau of Indian Standards on Safety and Health: and , ILO and EPA Standards. 2.2 Principles of Accident Prevention: Definition: Incident, accident, injury, dangerous, occurrences, unsafe acts, unsafe conditions, hazards, error, oversight, mistakes etc. 2.3 Accident Prevention: Theories / Models of accident, occurrences, Principles of accident Prevention. Accident and Financial implication. 3 Education, Training and Employee Participation in Safety 3.1 SHE: Element of training cycle, Assessment of needs. Techniques of training, design and development of training programs. Training methods and strategies types of training. Evaluation and review of training programs. 3.2 Competence Building Techniques (CBT), Concept for training, safety as a on-line function. Role of Multi-Media, Communication, Applications of Computers, Relevance of WTO regarding Safety, Health and Environment. 3.3 Employee Participation: Purpose, areas of participation, methods, Role of trade union in Safety, Health and Environment Protection. Safety Page 4

5 Promotion and Safety Awards. 3.4 Suggestion Schemes, Safety Competitions Safety Incentives, Publicity Schemes, Audio Visual Publicity, other Promotional Methods. 4 Management Information System 4.1 Sources of information on Safety, Health and Environment Protection. Compilation and collation of information, Analysis & use of modern methods of programming, storing and retrieval of MIS for Safety, Health and Environment 4.2 QCC HS Computer Software Application and Limitations. Status and future goals of computer utilization in Safety, Health and Environment (SHE) Services in Industries. Page 5

6 Course Code PGISE102CC Semester : 1 LEGISLATION ON SAFETY, HEALTH AND ENVIRONMENT (LHE) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic Content No. No 1 Background and Scope 1.1 ILO Convention and Recommendation concerning Occupational Health & Safety. 1.2 Relevant Conventions and Recommendation of ILO in the furtherance of Safety, Health and Environment (SHE). 1.3 SHE a human right issue. Trade Policy affecting OHS Hrs. Marks W +% Credit 2 Important Safety related Legislation 2.1 Overview of Indian legislation pertaining to SHE 2.2 The Factories Act, 1948 (Amended) and Rules: Provisions under the Act and Rules made there-under with Amendments Case Laws under the Factories Act. 2.3 Social Security Legislations: Workmen s Compensation Act and Rules, ESI Act and Rules. Contract Labour (Abolition and Regulation) Act, Public Liability Insurance Act, Social Accountability 8000 SA Outline of other related important Legislation 3.1 Indian Boilers Act, 1923 with allied Regulations, 1961, Indian Electricity Act, 2003 and Rules, Indian Explosives Act, 1984 and Rules. Petroleum Act and Rules. Gas Cylinders Rules. Calcium Carbide Rules. The Insecticides Act and Rules. Radiation Protection Rules. Hazardous Material Transportation Rules. 3.2 Static and Mobile (Unfired) Pressure Vessel Rules, 1981 as amended in The Dock Workers (Safety, Health & Welfare) Act, 1996 and Rules and Regulations 3.4 The Building and other Construction Workers (Regulation of Employment and Conditions of Service) Act, 1996; The Building and other Construction Worker s Welfare Cess Act, 1996 Cess Rules, Page 6

7 4 Environment Protection Legislations 4.1 Water (Prevention & Control of Pollution) Act 1974 and Rules. 4.2 Air (Prevention & Control of Pollution) Act 1981 and 1982 and Rules. 4.3 Environment Protection Act 1986 (Amended) and Rules. 4.4 MSIHC Rules. Noise Pollution Act, 1998, Bio-Medical Waste. 4.5 Hazardous Waste Management Rules. 4.6 Chemical accident (Emergency preparedness, planning and response) Rule Page 7

8 Course Code PGISE103CC Semester : 1 SAFETY IN INDUSTRIES (SII) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic Content No. No 1 Safety in Chemical Industries. 1.1 Need of Safety in Chemical Industries, Types of chemical industries, Indian Standards. 1.2 Types of Chemical Hazards & Controls, Storage Hazards & controls, Material (Property) Hazards & Controls, Process Hazards and Control, Pollution Hazards & Control, Safe Transfer of chemical. 1.3 Safe Transportation of Chemicals, Instrumentation for safe plant Operation, Inspection, Testing & Maintenance, Work permit for Chemical hazard work Hrs. Marks W +% Credit 2 Safety in Petroleum Refinery, Mining and Petrochemical Industry 2.1 OISD norms for petroleum industry, Petroleum classification and hazards due to petroleum product. 2.2 Hazards of bulk storages, storage of naphtha, propylene, ethylene, xylene, benzene, LPG, petrol, diesel, kerosene etc. and their control measures. Testing of storage vessels and their safety fittings. Safety in pipeline transport. 2.3 Storage of manufacturing process. Hazard and control during manufacturing process. Testing of pressure vessels. Gas detectors. Safety measures associated with filling of tankers. 3 Safety in Construction and Cement Industry 3.1 Basic Parameters governing the safety in construction such as site planning and layout, safe access, safety work permit and checklist, good housekeeping. 3.2 Safety in the use of construction machinery and equipment. 3.3 Health and welfare of construction workers dust, noise, vibration, heat, humidity, and other hazard. First aid, medical examinations and health records. 3.4 Above ground and underground work hazard and controls, statutory safety requirement. Under water work. Page 8

9 4 Industrial Health and Hygiene 4.1 Occupational health hazard, Introduction & classification of health hazards. Dangerous properties of chemicals, dust, gases, fume, mists, vapors, smoke and aerosols and their health effects 4.2 Routes of entry and toxic effects. Routes of human entry system, recognition, evolution and control basic hazards, concepts of dose response relationship and bio chemical action of toxic substance, toxicity and toxicology, type and degrees of toxic effects, threshold limits of exposure TLV, STEL, IDLH, Ld/LC etc. 4.3 Physiology of work, Ergonomics, Statutory provisions, occupational diseases. Page 9

10 Course Code PGISE101PR Semester : 1 PRACTICAL AND SUBMISSION INDUSTRIAL VISIT (PSI) Course type : Credit : 4 X 15 = Page 10

11 Course Code PGISE101ES Semester : 1 ENVIRONMENTAL IMPACT ASSESSMENT AND MONITORING (EIM) Course type : Elective Subject Credit : 4 X 15 = Unit Topic Content No. No 1 Environmental Impact Assessment Concept, Process and Methods for EIA Preparation of EIA Statement Environment Audit Environment Audit Mechanism Hrs. Marks W +% Credit 2 Environmental Monitoring Environmental Monitoring and its Importance Environmental Monitoring Protocol Environmental Monitoring in Industries Preparation of Monitoring Report Page 11

12 Course Code PGISE102ES Semester : 1 SAFETY IN PETRO-CHEMICAL INDUSTRIES (SPI) Course type : Elective Subject Credit : 4 X 15 = Unit Topic Content No. No 1 Introducing to Petroleum and leading petroleum industries in India. Petroleum classification and possible hazards due to petro chemical products. Storage of Petroleum products. Testing of storage vessels and Safety. Fire & Explosion in petroleum industry. (Fire & Gas defectors and Fire Fighting systems in petroleum industry.) Hrs. Marks W +% Credit 2 Risk assessments and Safety measures associated with filling og petroleum products. Safety of Workers. OISD Norms for petroleum industries. Assignment preparation of any case study related to petroleum industry. Page 12

13 Course Code PGISE201CC Semester : 2 HAZARD IDENTIFICATION, ASSESSMENT AND CONTROL TECHNIQUES (HAC) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic Content No. No 1 Safety Appraisal, Analysis and control Techniques. 1.1 Safety Appraisal System, Damage control, Loss Control (TLC), Job Safety Analysis (JSA) 1.2 Product Safety, Standard (Safe) Operating Procedure (SOP) 1.3 Incident Recall Techniques, Procedures Analysis, Methodical Analysis Technique for Human Error rate Prediction (THERP) Hrs. Marks W +% Credit 2 Hazard and Risk assessment Techniques 2.1 Definition : Hazards and risk assessment, Hazards, Risk & detection techniques, Hazards and risk progression chart 2.2 Risk analysis assessment and management, Preliminary Hazard Analysis (PHA) and hazard analysis (HAZAN), Failure mode and effect analysis (FMEA), Hazards and operatility (HZOP) study, Fault tree analysis (FTA), Event tree analysis (ETA) 2.3 Accident or cause consequence analysis, Maximum credible accident assessment. 3 Accident and Incident Investigation, Reporting and Analysis 3.1 Accident and Incident Investigation : Philosophy, Purpose, Process and types of investigation, identifying the key factors and the immediate and basic causes, corrective action, Agencies investigation accident, accident investigation form 3.2 Accident and Incident Analysis : Standard classification of factors associated with accident, Methods of collecting and tabulating data, Record keeping. 3.3 Accident Reporting : Reporting to authorities in statutory forms, writing reports, essential elements. 4 Major Accident Hazard (MAH) Controls 4.1 Concept of MAH, Definition of Major Accident Hazard, Identification Page 13

14 and assessment of MAH units, criteria and classification of threshold quantities of Hazardous materials, Types and consequences of Major Accident Hazards : Fire, Explosion and Toxic Release. 4.2 Types and Effects of Gas Dispersion, Types of Toxic Spills, Meaning of Dispersion and Effects 4.3 Probit analysis 4.4 Criteria (Identification) for the plant to be under MAH unit. 4.5 Safety Report, Safety audit Report and Risk Assessment Report. Page 14

15 Course Code PGISE202CC Semester : 2 SAFETY ENGINEERING (SEN) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic Content No. No 1 Plant Design and Layout 1.1 Citing criteria : General and Environ mental guidelines, Meteorological aspect, Separation distances. 1.2 Need for planning and Follow-up, Plant layout and Design, Generals principles for factory building, Plant and equipment layout and fire protection. 1.3 Statutory provisions under the factories Act 1948 and rules, Indian Standard and national building code. Hrs. Marks W +% Credit 2 Fire and Explosion. 2.1 Fire phenomena : Chemistry of fire, Stage of fire, Factors contributing to fire, Classification of fire, Common cause of industrial fires, spread of fires, Determination of fire load. Fire prevention and protection system, Special safety precaution, Control of fire and explosion in handling / processing flammable liquids, gases, vapors, mists, dusts etc. Effects of combustion products. 2.2 Explosion phenomena : Deflagration, Detonation, Confined and unconfined Vapor Cold Explosion (VCE), Boiling Liquid Expanding Vapor Explosion (BLEVE). 2.3 Fire emergency action plan and control room. 2.4 NFPA code and standard, on-site emergency plan, off-site emergency plan. 3 Electricity safety, lighting (illumination) and colour. 3.1 Electricity, its usefulness and hazards, statutory provisions, Indian standard, Effect of Electrical parameters on human body, safety measures for electric work, over load and other protection, Electrical work in Hazardous atmosphere, earthing standards, Lockout and Tagout. 3.2 Lighting (illumination) and colour : Principles of illumination, Types of Light: Natural and artificial, direct and indirect, Light sorce, Lighting Design fitting and types of installation, Effects of colour on safety. Page 15

16 4 Machine Guarding, Noise and Vibration. 4.1 Requirement of machine guarding, Indian standard, Principals of machine Guarding, Types and selection of guard, Mechanical Tool, Inspection, testing & Maintenance. 4.2 Noise and Vibration : Generation, Perception, Nature & Types of noise, Effect & Hazards of noise and vibration, Statutory provisions, control Method. Page 16

17 Course Code PGISE203CC Semester : 2 ENVIRONMENTAL MANAGEMENT SYSTEM AND ISO (EMS) Course type : Core Course Credit : 4 X 15 = ( Paper of 3 hrs) 100 Unit Topic No. No Content 1 Environmental Management System in Industry 1.1 Quality of environment. 1.2 ISO Environment standards, EMS model. 1.3 Policy planning process, implementation and operation in industry. Hrs. Marks W +% Credit 2 Environmental Pollution & Control Techniques 2.1 Definition of pollution, pollutant and significance of pollution of pollution control. 2.2 Types of environment pollution: air, water and land pollution and control. 2.3 Hazardous waste management system : landfill as incineration, environment problems and solution 2.4 Concept of Restoration Ecology and Reclamation of degraded land. 3 Environment Impact Assessment and Audits 3.1 Basic concept of EIA, Needs for EIA and Methods. 3.2 Introduction and Significance of Environment Audit. 3.3 Audit regulations, standards and protocols. 3.4 Setting up EIA and Audit Division in Industry. 4 Disasters and their management 4.1 Introduction of disasters, Classification and sub types of disasters. 4.2 Industrial disasters and related case studies. 4.3 Precautions of SHE in disaster management 4.4 Relief operation and rehabilitation 4.6 Role of SHE in disaster management Page 17

18 Course Code PGISE201MP Semester : 2 PROJECT / TRAINING OR SHORT TERM RESEARCH (5 WEEKS) (PRJ) Course type : Minor Project Credit : 4 X 15 = Project work / Training of Short term Research. Candidates are required to work for the Project work or for an Industrial Training or Internship related to the subject at least for 8 weeks and submit the report to the Department. The report will be evaluated by the panel of examiners in the final examination where the candidate shall present their work by Power Point Presentation followed by Vivavoce. Project report = 100 Project viva = 50 Page 18

19 Course Code PGISE201ES Semester : 2 SAFETY IN SHIP RECYCLING INDUSTRIES (SSR) Course type : Elective Subject Credit : 4 X 15 = Unit Topic Content No. No 1 Ship Recycling Industry Introduction to Ship Industries Guideline for workplace safety & Health programme General working condition and Hazards in Ship Industry Important Ship Industries in India Hrs. Marks W +% Credit 2 Standards and Safety precaution for Ship Industry Standards of Shipyard Safety Tools and related equipments PPEs for Ship industry Fire protection in Shipyard employments Page 19

20 Course Code PGISE202ES Semester : 2 NATURAL DISASTERS AND INDUSTRIES (NDI) Course type : Elective Subject Credit : 4 X 15 = Unit Topic Content No. No 1 Understanding Disasters Definition, Classification and types of Disasters Natural Disasters their probable cause and types Impacts of Natural Disasters on Man and Materials Natural disasters and their impacts on Industry Hrs. Marks W +% Credit 2 Disaster Management in Industries Terminology used in disaster management State Disaster management policies and rules Role of safety officer in disaster management in industry Economical impacts of natural disasters on industry and role of EHS officer Page 20