Increasing output with progressive disinfection solutions

Transcription

1 The plus in hygiene, safety and quality Increasing output with progressive disinfection solutions

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3 Hygienic production high-quality product The most crucial factors in beverage production are to prevent contamination of any kind, to avoid and reduce biofilm as well as to stabilize the number of germs for a safe and low-germ production. The precondition for this is the reliable disinfection of feed water, in the CIP process, in the rinser and in the filler as well as cap disinfection. However, this requires especially in the CIP application a lot of time and energy and most often the use of chemicals. For each specific disinfection task in production ProMinent provides the appropriate solution. The modern complete systems are characterized by an extremely low waste water load, high savings in energy due to abandoning of hot water as well as a significant reduction in the use of chemicals. For example, in the CIP process a chlorine dioxide plant offers several advantages: on-site generation of the disinfectant being drinking water conform, low corrosion risk and an overall low investment. With Smart Disinfection by ProMinent you are on the safe side of production: Due to lower downtime and shorter cleaning periods, you increase your daily filling quotes. Due to less use of chemicals, you disinfect moderately and with low impact on environment, man and machine. Due to technology perfectly tailor-made to your application, you reduce operating costs and due to low-germ filling you improve quality and shelf life of your products. ProMinent belongs to the leading specialists in in-house water management. Here, the focus is on highest possible safety at maximum efficiency by targeted use of optimized disinfection processes. Thanks to their profound know-how, our industry experts elaborate together with the customer practical solutions on a modular basis, which can be adapted to customer-specific requirements in almost all applications in the field of beverage production and filling. Consulting and engineering, products and systems, service and training complete solutions from one single source worldwide. Our service comes first. Fast, reliably and individually, we are fully committed to our customers everywhere and anytime! Our experts are always at your disposal by phone and, of course, quickly at your site. This is ensured by our 14 local service stations throughout Germany and globally by our subsidiaries and offices in more than 100 countries. 3

4 Safe disinfection with the right solution Beer purity is the highest precept Soft drinks hygiene in the rinser comes first A constant quality of the brewing water is the basis for optimum shelf live of the beer. By continuous spraying of the filler, for example, with Dulco Lyt 400 (a further development of the ECA technology to a controllable and always same chemical-physical process) this sensitive filling area can be disinfected reliably. Reliable disinfection No risk of corrosion Significantly higher output The main tasks in the rinser regardi disinfection of the bottles or cans rinsing water. The extremely reactiv is especially suited for this proces and quickly rinsed out, it is approv drinking water and it disinfects chlo Chlorine-free disinfection Safe process Minimum use of chemicals The Dulco Lyse system generates cost-efficiently a disinfectant (light solution of hypochlorous acid) from water and table salt on-site, having an extremely low chloride content and causing absolutely no corrosion. The result is a significantly higher output of filled bottles, whereas sterility and shelf life of the beer is always ensured. Effective disinfection, which also protects the system. The chlorine dioxide plant Bello Zon process provides an excellent long-te generated chlorine dioxide solution an more than 90 % at the chlorine dioxide This guarantees an economic opera use of chemicals. 4

5 Table water optimal treatment guaranteed ng hygiene are the as well as of the e chlorine dioxide s: It can be easily d for treatment of rine-free. Due to its outstanding oxidising properties, ozone is perfectly suited for the treatment of table water: Iron, manganese and sulphur as well as organic matter can be treated and easily eliminated by means of downstream filtration. Easy elimination of organic matter Microbiological protection during filling Germ-free product with long shelf life CDLb with its safe rm durability of the d a high efficiency of reaction. tion with minimum Ozone generated in the ozone plant OZONFILT Compact OMVa, for example, decomposes into oxygen and water during the reaction, so that no alien matter contaminates the product. As PET bottles, which are often used in the filling process, tend to contamination, here too, ozone is added here for microbiological protection. Due to its short half-life, ozone decomposes residue-free in the bottles and the consumer receives an ozone- and germ-free table water with a long shelf life. 5

6 Economic systems for good taste Chlorine dioxide systems Bello Zon Due to its depot effect, chlorine dioxide provides long lasting microbiological protection. The innovative reactor design with integrated metering pump ensures a particularly safe operation. The systems provide maximum efficiency while requiring minimum space. UV systems Dulcodes Completely chemical-free and without generating harmful side products, the UV radiation produces microbiologically clean water. A comprehensive product range is available for the reliable disinfection in many applications. Ozone systems OZONFILT Ozone eliminates quickly and effectively almost all known bacteria, viruses and other microorganisms. The compact ozone systems provide highest operational safety at minimal operating costs. Environmentally-friendly. Space-saving. Economic. Elektrolysis systems Dulco Lyse Efficient, environmentally-friendly CIP disinfection with new Dulco Lyt 400, a light solution of hypochlorous acid. Due to extremely low chloride content, no corrosion on system surfaces. 6

7 Metering pumps Delta und Sigma ProMinent provides for each specific application and performance range the right product series, ensuring efficiency and safety. Our metering pumps are durable, resource-saving, environmentally-friendly and reduce operating costs. Measuring and control ol technology Measuring and control ol unit DULCOMETER and sensors DULCOTEST Sensor and measuring and control technology offer maximum safety due to optimally matched components. Applicationoptimized functions guarantee an appropriate solution for each task. Metering systems DULCODOS Basic und Advanced Ready-to-connect metering systems for the precise dosing of chemicals and additives. Modular and compact design made of standard components provides for short delivery times and reasonable investment. Metering and storage tanks Fluid chemicals are dosed in a wide range of areas and applications. For the storage of these, standard tanks of various designs as well as specifically manufactured containers complement the product portfolio. All storage tanks comply with international manufacturing certifications. 7

8 Contact worldwide Experts in Chemical Feed and Water Treatment ProMinent is at home in more than 100 countries of the world. This guarantees worldwide availability of the products and short distances to the customer. We offer you the same high quality standard in products and services worldwide. For you at your location: experience and knowhow in water treatment and chemical fluid handling are available worldwide. ProMinent Group PT_PM_154_06/15_EN. Technical changes reserved. Printed in Germany.