Biofuels and Energy: Outlook, Efficiency, and Production

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1 Biofuels and Energy: Outlook, Efficiency, and Production Presentations from the 2006 TAPPI Forum on Energy and 2007 TAPPI International Conference on Renewable Energy Appleton, Wisconsin, USA May 2006 Atlanta, Georgia, USA May 2007 Volume 1 of 2 ISBN:

2 Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY Some format issues inherent in the e-media version may also appear in this print version. Copyright (2008) by the TAPPI Press All rights reserved. Printed by Curran Associates, Inc. (2009) For permission requests, please contact the TAPPI Press at the address below. TAPPI Press 15 Technology Parkway South Norcross, Georgia Phone: (800) Fax: (770) Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY USA Phone: Fax: Web:

3 TABLE OF CONTENTS Volume FORUM ON ENERGY: IMMEDIATE SOLUTIONS, EMERGING TECHNOLOGIES 2 - WELCOME TO INTERNATIONAL ENERGY FORUM Keynote Presentation: The U.S. Energy Economy, Energy Efficiency Outlook, and DOE Priorities and Initiatives... 1 Paul Scheihing 3 MANUFACTURING BEST PRACTICES PANEL Pulp and Paper Mill Energy Usage Benchmarking Merja Strengell Use Best Practices to Drive Energy Out Ben Thorp Recovery and Power Boiler Optimization Vic Uloth, Ibrahim Karidio, Ron Van Heek, Wen Li Duo Driving Advances in the Pulp and Paper Space Through Third Party Collaboration Mike McMahon 5-CASE STUDIES OF OPERATING BEST PRACTICES I Results of Dryer Management System Installation at Stora Enso North America Karen Rozumalski Energy Efficient Repulper Rotor Blade: Case Study At Wausau Paper Bill Fineran Energy Monitoring: Results in Energy Performance Savings Vesa Pylkkanen, Theodora Retsina, Brian Egglesfield, Brian Delvecchio Replacing Lime Kiln Fuel Oil with Gasified Biomass Juhani Isaksson 6-CASE STUDIES OF OPERATING BEST PRACTICES II Substantial Reduction in Boiler Steam and Oil Costs at Brazilian VCP-LA Mill through Six Sigma Thiago Alexandre Gazoni Strategies to Optimizing Pump Efficiency and LCC Performance Joe Ruggiero Mill Use of Petcoke as an Alternative Lime Kiln Fuel to Reduce Energy Costs Hassan Loutfi, Tom Harriz Energy Savings in TMP using High Efficiency Refining Marc Sabourin 7-FEDERAL SUPPORT FOR THE FOREST PRODUCTS INDUSTRY U.S. DEPARTMENT OF AGRICULTURE Federal Support for the Forest Products Industry David Tenny

4 9-ENERGY MANAGEMENT Energy Conservation & GHG Reduction: Program Overview (North America) Thomas E. Wroblewski Energy Outlook for the 21st Century Paul Conner, Tom Harriz Alternative Fuels Can Significantly Reduce Costs: 3 Case Studies David F. Seitz 11-INDUSTRY/DOE FUNDED EMERGING TECHNOLOGIES COMMERCIALLY AVAILABLE Surfactants Reduce Energy Demand: Improve Yield, Eliminate Scale & Reduce Lime Kiln Fuel Michael Blackstone Improved Deposition Monitoring and Control: Breakthrough in IR Imaging Stewart Boyd Biomass Energy Alternatives: The Production and Application of Pyrolysis Oils in the Forest Products Industry Colin McKerracher Industrial Technologies Program: Department of Energy Drew Ronneberg 12-THE FOREST-BASED BIOREFINERY Biomass and Spent Liquor Gasification: The Foundation for the Integrated Forest Biorefinery Dan Burciaga Demonstration of the Forest Bio-refinery at the Potlatch Cypress Bend Mill Thomas Belin Volume 2 Status of the Bio-refinery Development in Scandinavia Peter Axegård 2007 TAPPI INTERNATIONAL CONFERENCE ON RENEWABLE ENERGY 1-WELCOME AND CONFERENCE KICK-OFF Keynote Presentation: Global Energy Outlook & Intersection with the Forest Products Industry Rick Zalesky Biorefining Choices - How Weyerhaeuser Looks at the Biofuels Opportunity Denny Hunter 2-FOREST BIOMASS AVAILABILITY AND LOGISTICS The Billion-Ton Report - Forestry Feedstocks Bryce Stokes Biofuels Biofuels in in Brazil Donato Aranda Trees Improved Through Biotechnology as a Bioenergy Feedstock Nathan Ramsey Economic Potential of Southern Forests for Energy Production Jianbang Gan HybridPoplar Feedstock Production: Economic Opportunity for Renewable Energy in North America Brian J. Stanton

5 Fully Integrated Biorefinery in Southeast Arkansas: 100 Mile Biomass Study Tom Belin 3-TECHNOLOGY SESSION An Overview of Liquid Biofuels Technology Michael A. Pacheco Pulp Mill Integrated Gasification-Based Liquid Biofuels Production Eric D. Larson 4-TECHNOLOGY SESSION 1: SUGARS TO TRANSPORTATION FULES Biofueling The Future: Challenges & Opportunities Art Ragauskas Cellulosic Ethanol: Introduction to Mascoma Corporation David Hogsett 5-TECHNOLOGY SESSION 2: THE THERMOCHEMICAL ROUTE Carbona Biomass Gasification Technology Jim Patel, Kari Salo Gasification of Bark A Pragmatic Roadmap for Gasification Phil Beaty Black Liquor and Biomass Steam Reforming at Norampac's Trenton Mill Dave Newport 6-TECHNOLOGY SESSION 3: THE THEROCHEMICAL PROJECT DEVELOPMENT Creating Energy Solutions from Biomass Waste Rick Jensen 7-WHERE ARE WE NOW? Project Comparison Reveals Leadership Gap Ben Thorp Black Liquor Gasification Ingvar Landälv 8-MAKING THE BIOREFINERY A REALITY Fully Integrated Biorefinery in Southeast Arkansas: Challenges to Success Tom Belin Targeting Profitable Wood to Ethanol Production by Repurposing Kraft Pulp Mill Assets Richard Phillips The Financial and Energy Implications of Converting Pulp Mills to Biorefineries Vesa Pylkkanen, Theodora Retsina Mill Integration with Biomass Gasification and Biofuel / Biochemical Production Ravi Chandran, Haldor Topsoe Author Index