MU056: Heat Rate Audit & Analysis of Thermal Power Plants

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1 MU056: Heat Rate Audit & Analysis of Thermal Power Plants MU056 Rev.001 CMCT COURSE OUTLINE Page 1 of 5

2 Training Description: The availability of Fuels required for Power Plants is reducing and their costs increasing rapidly. This gives rise to increase in the Cost of Generation of Electricity. But Electricity Regulators have to control the price of Electricity so that consumers are not stressed with High Costs. In addition, environmental considerations are forcing Power Plants to reduce CO2 emissions. Under these circumstances, Power Plants are constantly under pressure to improve the efficiency of operating plants, and to reduce fuel consumption. In order to progress in this direction, it is important that Power Plants regularly audit their energy use in terms of the operating Plant Heat Rate and Auxiliary Power Consumption. Energy Audit of Thermal Power, Combined Cycle, and Cogeneration Plants attempts to refresh the Fundamentals of the Science and Engineering of Thermal Power Plants, and establishes its link with the Real Power Plant performance data through case studies, and further developing techno-economics of the Energy Efficiency improvement measures. This Course will rekindle interest in Energy Audits and Analysis of the data for designing and implementation of energy conservation measures on a continuous basis. By maintaining the Heat Rate of a Generating unit or Desalination as a combined cycle at its optimal level, one is assured of proper functioning of the unit. Furthermore, knowledge of the Heat Rate allows for the overall economic operation of the entire Power and Water System. The main goal of this course is to make Power and Desalination Plant more reliable, efficient and environmentally compliant. This requires personnel training on Operation Optimization of advanced equipment, condition monitoring and testing that are directed toward plant and personnel performance enhancement. Training Objective: By the end of the training, participants will be able to: Understand the major Aspects in GT, Boiler and Desalination Plant Do Basic Performance Calculations Know and understand how to calculate Heat Rate Analysis Explain Controllable and Non Controllable losses Know the effects of component Performance on Operating Costs Discuss how Heat Rate affects operating practices, unit Optimization and Environmental Compliance Assess Heat Rate Issues using knowledge gained in Heat rate Awareness Specify the Methodology for Energy Audit Data Collection for Different Equipment and Subsystems of Power Plant Understand Techno-Economics of each Energy Efficiency and Energy Conservation Measures, to enables Management to take Right Investment Decisions MU056 Rev.001 CMCT COURSE OUTLINE Page 2 of 5

3 Training Designed for: This course is intended for all Operations Engineers, Performance Engineers, Researchers, Planners, and Projects Engineers those are working in The Power / Desalination Industry and Energy Auditors. Training Program: DAY ONE: PRE-TEST MODULE (01) HEAT RATE ANALYSIS AND CALCULATIONS Basics of Heat Rate Calculations Heat Rate Calculations for Power Generating Plants Heat Rate Calculations in Cogeneration Systems Performance and Heat Rate Analysis New Competitive Scenario in Power Stations MODULE (02) HEAT RATE ANALYSIS FOR GAS TURBINE PLANTS Gas Turbine Efficiency and Heat Rate Concepts Importance of Optimum Performance Analysis and Calculations Methodology Optimizing Gas Turbine Performance Improving Heat Rate Technologies Gas Turbine Fuels and Heat Rate Optimizing Part Load Performance Detection of performance Deterioration Verifying Gas Turbine Site Performance Increasing GT Performance through Modernization DAY TWO: MODULE (03) HEAT RATE ANALYSIS FOR STEAM PLANTS Steam Plant Components Characteristics Boiler Losses Calculations Turbine Calculations Condensate/ Feed Water System Losses Steam Specification & Conditions Electrical Auxiliary Losses Boiler Efficiency and Efficient Boiler Operation Thermal Efficiency and Heat Rate Predictions Heat Rate Improvements and Site Monitoring Impact of Parameter Deviation on HEAT RATE MU056 Rev.001 CMCT COURSE OUTLINE Page 3 of 5

4 MODULE (04) FUEL SYSTEM IN POWER PLANT Fuel Handling System Emissions from CHP Lower and Higher Heating Values Alternative Fuels Strategies Relation between Fuel Consumption & Power DAY THREE: MODULE (05) HEAT RATE ANALYSIS FOR DESALINATION PLANT Overview of Desalination Plant Multistage Flash (MSF) with Brine Recirculation Multiple Effect Distillation (MED) Gained Output Ratio (GOR) CAPEX, OPEX and Total Water Cost Energy Consumption and Performance Analysis Improving Methods for Energy Transfer Study Cases in Energy Auditing in Desalination DAY FOUR: MODULE (06) CO-GENERATION OF POWER AND WATER Cogeneration Plants Energy Performance Assessment Heat Rate and Efficiency Predictions Power and Heat Utilization Heat Recovery Steam Generators Fuel Flexibility and Gas Turbines HRSG Steam Production Rates Cycle Configurations Study Cases from Gulf Area DAY FIVE: MODULE (07) INTEGRATED THERMAL POWER PLANTS AND DESALINATION PLANT OPTIMIZATION Introduction Integrated Optimization Thermodynamics Modeling Modeling Process & Assumptions Modeling Results Thermo-Economic Optimization Thermal Model Economic Model MU056 Rev.001 CMCT COURSE OUTLINE Page 4 of 5

5 Operational Limits Conclusions POST-TEST and EVALUATION Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department MU056 Rev.001 CMCT COURSE OUTLINE Page 5 of 5