Clean Air. It s what we do.

Transcription

1 Clean Air. It s what we do. Separation of industrial aerosols Smog-Hog and Mena a new dimension in filter technology

2 Clean air is important for your health Many industrial manufacturing processes emit pollutants that are released into the surrounding air. As aerosols, these pollutants in the form of mist, smoke and dust affect the health of your employees, the machines and production facilities you use as well as the quality of your products. Below a diameter of 2.5 µm, in particular, the protective mechanisms of the human respiratory tract are incapable to secrete these particles. In the case of hazardous substances, they can quickly lead to chronic respiratory tract or cardiovascular diseases. Based on our core technologies Smog-Hog electrostatic filter dedicated for oil mist, emulsions and plasticizers MENA mechanical filter dedicated for emulsions and polluting aerosols with low flash points a customized installation is created with low follow-up costs that reliably separates pollutants from the air. If requested, we will gladly take over the planning, from the basic product to the turn-key suction system. Your advantage: single-source engineering, equipment and piping planning, manufacturing, assembly and commissioning. We offer you a 2-year warranty on our equipment, regardless whether it is an individual workstation solution or central suction. More than 30 years of continuous development in cooperation with important committees such as the Association of German Engineers (VDI) and the Association of German Machine and Plant Construction (VDMA), plus our own research laboratories, lay the foundation for system solutions that guarantee you clean air as an essential production factor. If it s about separating industrial aerosols: Ask us we find the solution! You find our customers in these sectors: Chemical industry Metal working and processing Machine and plant construction Die casting industry Screw industry Plastic industry Forging Hardening shops Extruders Surface finishing Tool machine manufacturers and operators and many more... Our products reliably separate the following pollutants from the air: 0,01 µm 0, Tar, Teer-, smoke Rauch- and und asphalt Asphalt-Dämpfe vapors Lubricating Kühlschmierstoffe coolants Forging Schmiede-Rauch smoke und and -Dunst mist Cold Rauch forming von Kaltschlag smoke Weichmacherdämpfe Plasticizer vapors Texturing Texturieremissionen emissions Lötmitteldämpfe, Flux vapors, Kollophonium rosin Druckerschwärze Printer s ink Oil Ölrauch smoke und and Öldämpfe, vapors, Emulsionsnebel emulsion mist Welding Schweiß-Rauch smoke und and -Dämpfe, vapors, Oxide oxides Cooking Kochdünste mists Rubber Gummirauch smoke Abrasive Schleifstaub dust (particle (Partikelgröße size in µm) in µm)

3 SMOG-HOG - electrostatic air filters Separation of oil mist, oil smoke, Plasticizer vapors and emulsion mist the comprehensive solution The Smog-Hog SHN/SG Series is our solution to oil smoke and coolant mist problems in the industrial work area. With an established name in the industry, our Smog-Hog brand electrostatic precipitators (ESP) are engineered to perform long-term, heavy-duty industrial air cleaning and are one of the most effective ways to collect oily, wet contaminants that are a result of many metalworking processes. Smog-Hog mist collectors require no disposable filters, but instead use an ionizer to charge contaminants and a collection cell to remove them from the air stream. By electronically charging both large and microscopic contaminants, these systems capture impurities like a magnet in the collection cells. At the same time, recyclable coolants and oil are collected for reuse, and safe, breathable air is discharged back into the workplace. Investing in a Smog-Hog Filter can improve your company s profitability by reducing both your energy and housekeeping costs. These systems recirculate air into your plant and reduce exhaust air make-up requirements up to 80%. And thousands of litres of valuable resources such as cutting oils, lubricants, coolants and plasticizers are recycled each year by customers who have installed Smog-Hog Filter units. Airflow capacities range up to m 3 /h, depending on system size and configuration. Gas how SMOG-HOG works Pre-filter Ionizer Collector Cell Cleaned air Collector Cell The illustration shows a single-pass electrostatic separator with an Airflow Capacity of 4,000 m 3 /h Ionizer 1 Intake collar, raw gas inlet (air direction Assembly rails 3 ) 4 Pre-filter 5 Ionizer 2 Fan, clean air discharge 6 Collector Cell 7 Inspection door 3 Assembly rails SMOG-HOG ist das international eingetragene Warenzeichen der UAS Inc., Cincinnati, Ohio.

4 SMOG-HOG electrostatic air filters Overview of the standard Filters SH10 SH20 SH40 SH60 SH80 SH100 Front view/air flow from front to back Technical specifications: SMOG-HOG standard Filters SH M Abbreviatons Smog-Hog Modular Design Filter type Nom. air capacity m³/h Filter area Supply /m2 voltage /volts Power consumption kw SH ,16 SH-M10 2, ,75 SH-M20 4, ,5 SH 40 8, SH 60 12, ,5 SH 80 16, ,5 SH , Additional Accessories and options (available for all filters) Portable Electrostatic Filter We also have two- or multi-step filter systems available. Filters without a fan (XB devices) are also available for installation in ventilation systems. Exhaust elements, piping Variable speed drive fans in modular series SH-M10 and SH-M20 Frequency converters Special voltages Electronic contamination indicator Potential-free contacts for integration to production process control system Cooler and heat recovery installations Standard colors RAL 6011, 7032, 7035, 5015 or 1002, in custom paints by request Summer/winter switch: during the heating period, the cleaned air is led back to the working area to save heating costs Filters with airflow capacity of up to 56,000 m³/h available

5 MENA mechanical coalescence filters Separation of emulsion mist and aerosols with low flash points the compact solution Aerosol-loaded air (mist) is guided through a porous fiber package, where oil and dirt particles 'statistically' strike filter fibers and remain trapped there due to an adhesive force in a first step, forming droplets. The droplets form larger drops with existing ones thereby reducing the surface (i.e. they coalesce) and drain. The MENA filters are made from a special synthetic fiber with hydrophobic properties, a self-cleaning capability owing to its coalescence properties and its resilience with high pollutant concentrations make it the ideal filter media for this application. Thanks to the compact, modular construction the system has a 4-stage design and can be mounted on a machine or console: A pre-filter removes aerosol particles > 2 µm as well as dust and chips (metal mesh wire) The first coalescence filter of efficiency class F5 according to EN 779 removes aerosol particles from 0.6 µm to 3 µm The second coalescence filter of efficiency class F9 according to EN 779 removes aerosol particles < 0.8 µm Finally, the HEPA H13 filter acting merely as 'police filter' - separates the very small amounts of remaining particles. Emulsion mist Airflow direction how MENA works: Filter fibers Droplets strike and adhere form larger droplets (coalesce) drain The illustration shows a mechanical coalescence filter (Mena) The filter design has a good serviceable life and long maintenance intervals because every filter stage takes over a specific particle spectrum section. Likewise, the clean gas-side concentration of pollutants remaining as aerosols is therefore below 1 mg/m 3 even under high pollutant concentrations. The light construction design of the filter elements makes them easy to maintain. In addition, a galvanized metal frame provides hygienic advantages compared to the otherwise conventional wood, MDF or carton frames. Besides separation of emulsions, MENA systems are especially suitable for separating low flame point pollutants such as petroleum, non-conductors, paraffins, cleaners in industrial washing machines or solvents.

6 MENA mechanical coalescence filters Technical specifications: MENA standard Filters For installation in ventilation, filters without fan (XB devices) are also available. Filter area (coalescence fi l t e r ) Nom. air capacity m³/h Filter area per step m 2 Supply voltage/volts Power consumption kw MENA ,500 2, MENA ,000 4, Accessories and options H13 particulate filter as after filter Exhaust elements, piping Special voltages Potential-free contacts for integration to production process control system Standard colors RAL 6011, 7032, 7035, 5015 or 1002, in custom paints by request Summer/winter switch: during the heating period, the cleaned air is led back to the working area to save heating costs

7 An overview of the advantages of UAS solutions 1. Proven high separation efficiencies (96 99%), separate even nanoparticles < mm 2. All UAS products come with a 2-year warranty 3. The products are suitable for many applications (see overview on page 2) 4. UAS combines cost savings with environmental friendliness: Collector cells and ionizers of Smog-Hog can be cleaned and reused (waste avoidance) UAS coalescence media filters of Mena offer significantly longer service lives than with classical storage filters (waste avoidance) Lower power consumption through considerably lower pressure losses (savings on electricity costs) Recirculation of air is possible (heating cost savings) 5. Cost-optimized installation planning and filter selection that fulfill customer-requirements 6. Easy maintenance owing to inspection doors and assembly rails for easy replacement of components 7. Modular construction and flexible design guarantee easy retrofitting or updating 8. Footprint-saving design: the filters can be mounted on machine tools or consoles 9. Multi-stage concepts are available for highly contaminated airflows 10. Suitable for continuous operation 11. Manufactured in Germany and Europe 12. Worldwide service available

8 Reference installations Exhausting of emulsion mist from various CNC tool-making machines with centralized exhausting, view of SH 60/T Exhausting and filtering of aerosols in extruder installations, fume hoods; close-up Exhausting and filtering of aerosols in extruder installations, complete filter system after commissioning Exhausting and filtering of aerosols in extruder installations, control of air flow and air temperature Exhausting of oil smoke from various transfer presses in the screw industry, SH 60/T TR Exhausting of oil smoke from various transfer presses in the screw industry, container exhausting For more case studies, visit our website at

9 SMOG-HOG with droplet separator and variable nominal power of 800 2,000 m 3 /h for exhausting emulsion mist Separation of emulsion mist containing graphite dust in aluminum forging processes SMOG-HOG SH-20/Tridem for separating oil mist and oil smoke of a CNC machine SMOG-HOG with droplet separator and variable nominal power of 800 2,000 m 3 /h for exhausting emulsion mist Oil mist separation of a quenching bath SMOG-HOG SH 100/TR with integrated droplet separator for removing emulsion mist

10 System solutions and service for environmental protection Environmental protection requirements grow with increasing worldwide industrialization. Air, water and soil pollution as well as the constant constitution of raw materials demand optimal technical and economical processes. The high service quality and a worldwide network of branches and agents are another essential component of the UAS Inc. corporate philosophy. UAS supports you as competent partner worldwide. Everything from one single source. Take advantage of our consulting services: After a full analysis, we plan a filter system especially designed for your basic needs. Our experienced service staff is available to you for assembly, commissioning, training and maintenance of the installation. The filter elements of our Smog-Hog product line can be cleaned and reused. If you wish, you can let us clean your SH filter elements properly in our state-of-the-art ultrasound baths. UAS Inc. will take care of the contaminant disposal. Rev 11/13 Visit us on the Internet at Branch Office Germany Otto-Hahn-Straße 6 D Bad Camberg Phone: +49 (0) /