Swagelok Nuclear Capabilities

Transcription

1 Swagelok Nuclear Capabltes Engneered to Help You Perform Swagelok understands the pressures you face. We can help you meet the mmedate and long-term demands of the nuclear power ndustry. Safely. Relably. Responsvely. And wth the knowledge that the products you choose are especally suted for your applcatons. CONTINUE

2 Our Qualty & Relablty = Your Safety Mnmze rsk by choosng Swagelok We help you reduce workers collectve radaton doses and the cost mpact of that exposure. Our dedcaton to qualty and relablty leads to longer product lfe, reducng downtme Our products ease of nstallaton means you re up and runnng qucker Our focus on As Low As Reasonably Achevable or As Low As Reasonably Practcable (ALARA/ALARP) dose reducton protocols decreases workers exposure tmes as well. LEARN MORE ABOUT MINIMIZING RISK LEARN MORE ABOUT OUR CULTURE OF SAFETY AND INNOVATION

3 Mnmzng Rsk Rsk can come n many forms longer exposure of your workers to radaton, non-complance wth nuclear codes and standards, or dscoverng that the mterals you re usng aren t genune. Learn more about how Swagelok helps you mnmze rsk n your operatons. Dose Reducton Code Complance CFSI Culture of Safety and Innovaton

4 Dose Reducton The less your workers are exposed to radaton, the better. Swagelok products ease of assembly and relablty, combned wth our custom solutons reduce the amount of tme workers spend assemblng or makng repars n radoactve areas. LEARN MORE ABOUT EASE OF ASSEMBLY LEARN MORE ABOUT RELIABILITY LEARN MORE ABOUT CUSTOM SOLUTIONS

5 Dose Reducton Ease of Assembly Swagelok products make connectng components easer wth our unque tube fttng desgn and hgh-qualty, repeatable orbtal weldng capabltes, helpng workers get n and out fast. 83 % Swagelok Tube Fttng Installaton = 2 People SWAGELOK TUBE FITTINGS 1 REDUCTION IN EXPOSURE TIME 120 Mnutes 240 Total Mnutes Manual Weld (1 n. stanless steel socket weld) = 3 People 240 Mnutes 720 Total Mnutes 77 % M200 orbtal weld = 3 people M200 ORBITAL WELD 1 REDUCTION IN EXPOSURE TIME 55 mnutes 165 total mnutes Manual weld (1 n. stanless steel socket weld) = 3 people 240 mnutes 720 total mnutes

6 Dose Reducton Relablty OVER 10,000 FITTINGS, AND NOT A SINGLE LEAK. Not everyone can make such clams. Heat. Confned spaces. Gaseous envronments. Chemcal exposures. Steam hazards. Mnmze your exposure to these rsks and ensure materal ntegrty by choosng Swagelok fttngs over weld connectons n your plant. Gas-tght seal Vbraton resstance Reducton of leakage related to rapd thermal expanson or contracton IN A NUCLEAR PLANT THERE CAN BE AS MANY AS 22,000 SWAGELOK FITTINGS 4, ,000 SWAGELOK VALVES FEET OF TUBING

7 Dose Reducton Custom Solutons Protect your onste sklled workers from excessve exposure by workng wth Swagelok s Nuclear Servces Group to develop ASME BPVC Secton III, Class 1, 2, and 3 assembles wth proper documentaton that provde turnkey assembly, rather than onste connectons. A custom assembly can reduce the number of on-ste connectons. We can help: Speed the development of project specfcatons Mnmze problem-solvng tme Reduce engneerng costs by provdng on-ste engneerng, techncal support, and product complance revews. CUSTOM SOLUTIONS 1 75 % REDUCTION IN EXPOSURE TIME 20 On-ste tube ftttng connectons 5 On-ste custom assembly connectons LEARN MORE ABOUT EASE OF ASSEMBLY

8 Code Complance Many Swagelok components meet the nuclear ndustry codes and standards that you requre, ncludng: 10CFR50 Appendx B/10CFR21 ASME Secton III N, NPT, NA ASME B16.34, B31.1, QME-1 ASME NQA-1, ANSI N45.2 and daughter standards CSA Z299 ISO 9001: 2008 MSS-SP Documents for Valve Manufacturng & Testng HAF604 (Chna), CSA N285 (Canada), RCC-M (France) Inspecta (Europe) Vd TÜV, European Pressure Equpment Drectve (PED) METI/KHK NUPIC Preferred Suppler Lst F4N Ft for Nuclear certfcaton Our work wth NUPIC, EFCOG, and NIAC ensures our place on nuclear ndustry preferred suppler lsts.

9 CFSI Protecton aganst counterfet, fraudulent, and suspect tems (CFSI) Immedate and potental threats to the safety of your workers, plant performance, the publc, and the envronment can be the result of usng counterfet, fraudulent, or suspect tems. Our culture of qualty helps you guard aganst CFSI. In addton to our qualty controls, Swagelok Assocates receve annual tranng on CFSI detecton, preventon, and control. LEARN MORE ABOUT CFSI

10 CFSI Counterfet Items are ntentonally manufactured or altered to mtate a legtmate product. Fraudulent Items are Intentonally msrepresented wth ntent to deceve the purchaser. Fraudulent tems can have these characterstcs: Incorrect dentfcaton Falsfed certfcaton nformaton Used tems sold as new Suspect Items are those tems suspected of beng counterfet or fraudulent. LEARN MORE ABOUT CFSI

11 Swagelok Helps You Avod CFSI Fully traceable supply chan ensures you receve what you ordered, confrmed by product markngs and documentaton Proven qualty, backed by our lmted lfetme warranty LEARN MORE ABOUT PROCUREMENT CONTROLS LEARN MORE ABOUT ACCEPTANCE OF ITEMS LEARN MORE ABOUT SUPPLIER APPROVAL LEARN MORE ABOUT RAW MATERIAL SELECTION

12 CFSI Procurement Controls Materal bar stock s nspected to ensure complance. Procurement from meltng mll Engneerng-approved specfcatons for all raw materals, servces, and components Materal Master defnes all referenced specfcatons and drawngs wth revson level Swagelok supples raw materal to component supplers

13 CFSI Acceptance of Items Swagelok checks for ndcators of CFSI n the materals and parts we purchase. Altered manufacturer s name, logo, seral number, or date markngs Items dfferng n confguraton, dmensons, ft, fnsh, or color Mssng, unusual, or altered markngs on tems or documentaton Items from country dfferent than that of suppler Item lacks traceablty Items sold as new exhbt evdence of pror use Performance nconsstent wth specfcatons, certfcatons, or test data

14 CFSI Suppler Approval Swagelok conducts on-ste audts of crtcal supplers and sub-supplers every three years. Ongong audts of key performance factors Preferred suppler profle for qualty, delvery performance, flexblty, and techncal capabltes

15 CFSI Raw Materal Selecton Swagelok evaluates all ncomng raw materal for qualty. Selecton of forgngs and bar stock for pressure retanng tems 100% ultrasonc examnaton Random samplng for ndependent lab testng ISO accredted lab 10CFR50 Appendx B qualty program

16 Culture of Safety and Innovaton Culture of Safety Swagelok has been dedcated to safety snce our ncepton n Every assocate owns safety, startng on the manufacturng floor. Our employees are constantly lookng for safety rsks and are empowered to pont out safety nfractons to anyone, no matter ther poston. Here s a look at our hstory: Late 1950s Launched Nupro bellows valve for nuclear Late 1960s Began provdng fttngs to the nuclear ndustry 1981 Receved ASME Qualty System Certfcates 2002 Receved ASME N and NPT Certfcaton 2011 Receved ASME NA Certfcaton LEARN ABOUT CULTURE OF INNOVATION

17 Culture of Safety and Innovaton Culture of Innovaton We mantan an envronment where nnovaton s encouraged, from mprovng effcency to enhancng human factors. Contnuous mprovement: Lean and Sx Sgma events contnuously seek to optmze our processes for effcency. Tranng: We contnually educate our workforce so that we can perform our dutes n a relable, safe manner. Innovaton: Our culture of nnovaton has led to advancements n ergonomc approaches to manufacturng that maxmze human captal.

18 We re Nearby, No Matter Where You Are Globally, more than 200 authorzed Swagelok sales and servce centers are fully staffed to sut your needs, from nventory management and on ste warehousng to ensure product avalablty, to on ste, n-depth techncal assstance, to emergency delveres and equpment sales and rentals. Your local Swagelok representatve works wth you to provde you wth the rght level of Swagelok resources for an optmzed soluton to your unque needs. Countres where Swagelok has sold nto the nuclear ndustry

19 Index Home Our Qualty & Relablty = Your Safety Mnmzng Rsk Dose Reducton Ease of Assembly Relablty Custom Solutons Code Complance CFSI CFSI Swagelok Helps you Avod CFSI Procurement Controls Acceptance of Items Suppler Approval Raw Materal Selecton Culture of Safety and Innovaton Culture of Safety Culture of Innovaton We re Nearby, No Matter Where You Are All servce marks and trademarks shown are owned and regstered by Swagelok Company, except where noted Swagelok Company. CORP-0XXX

20 1 Because of strngent requrements n nuclear power plants, even a seemngly smple task lke makng a weld requres extended tme and greater numbers of personnel to ensure proper setup and nspecton. Swagelok helps mnmze worker exposure wth mproved processes over those of tradtonal nstallatons. Note that the tmes shown nclude all requred setup and nspecton tmes. Your actual nstallaton tmes may vary, dependng on your specfc applcaton. All servce marks and trademarks shown are owned and regstered by Swagelok Company, except where noted Swagelok Company. CORP-0XXX