PRE-COMMISSIONING, COMMISSIONING & START-UP

Transcription

1 PETROSYNC S EPC SERIES PRE-COMMISSIONING, COMMISSIONING & START-UP Deliver Excellence in Every Commissioning Phase 14 March March 2016 Kuala Lumpur, Malaysia Supported By

2 Course Overview Successful commissioning new or starting-up revised equipment and systems requires meticulous planning, organizing and controlling. Careful methodical, detailed planning early is the key to the success of any commissioning. This training program, Pre-Commissioning, Commissioning and Start Up, is developed for the commissioning team people learn the thought, the logic and approach that leads to the plan in order to increase the work speed and quality of work. Customized Course Content The course material relates specifically to the 9 key elements of successful plant commissioning in the comprehensive sequences from strategies, tactics, task tools, checklists, guidelines for specific equipment, procedures, manuals etc. in order to maximize your learning benefits. Includes Specific Case History and Practical Workshop Past case history will be given during the exercise session, it will helps you to understand indepth about the commissioning process requirements and the safety concern. There is a Leadership Style Self-Assessment Workshop toward the end of the course for you to improve You will also benefit from successful portrayed and will learn from the failures presented too so that success rate is maximized and failure is minimized. How Does This Course Benefits You? Improve Work Efficiency Improve work efficiency and effectively by understanding the 9 key elements of successful plant commissioning so that you can done your work without any incident, on time and on budget. Enhance Safety Aspect Knowledge Enhance safety aspect knowledge to minimize the incident happen by learning the risk analysis and safety procedures available in the industry. Prevent Incident Occur Prevent incident occur by learning the past case histories and planning solutions so that the operation will be done well and without incident happen. The implementation of commissioning is the most critical part! Do you know the consequences without proper commissioning plan? Effective Motivation and Leadership Skills should be learned by a commissioning team lead or manager. Do you know that commissioning team should include experts with different background? What is the best way to communicate with each others? 2

3 PetroSync Distinguished Instructor Thomas Stunkel Independent Commissioning Consultant Practical & Consulting Over 20 years of experience in commissioning of water treatment plants, petrochemical plants, chemical plants and solar silicon plants. He has specialized in plant pre-commissioning, commissioning and start-up philosophy, troubleshooting, strategy and management; equipment and machinery commissioning; commissioning paperwork, progress monitoring, safety and commissioning, motivation and leadership. Training Thomas is one of the speaker for Plant Commissioning and Start-Up Conference since 2011, his speech about commissioning, leadership and motivation. Besides, he run mini workshop during the conferences is about Leadership Style Assessment. He run several commissioning conferences in various county such as Dubai, Qaatar, Malaysia, Panama, Germany, Switzerland, Iran etc. Who Needs This Program The course is designed for, but not limited to key personnel who responsible for commissioning, start-up, acceptance and operation of new processing facilities or revamping projects such as Managing Directors, Vice Presidents, COOs, Heads, GMs, Senior Managers, Section Leaders, Team Leaders, engineers and Superintendents from several departments : Plant Commissioning Plant Start Up Plant Engineers Course Schedule Operations Equipment Specialist Construction Department Contractors Asset Integrity Facilities Management Safety Factory 08:00 09:00 Registration (Day 1) 13:00 14:00 Lunch 09:00 11:00 Session I 14:00 15:30 Session III 11: Refreshment Session I 15:30 15:45 Refreshment Session II 11:15 13:00 Session II 15:45 17:00 Session Iv (Last Session) PetroSync Quality Assurance All PetroSync courses are developed with top quality to address all your training needs and purposes. Our courses are vetted strictly to ensure that we always deliver the best courses with the best industry expert. PetroSync Inhouse Solutions PetroSync can tailor our courses to meet your specific needs at your preferred location and schedule. Contact us for more information at or to 3

4 Course Agenda 4 Days DAY 1 Elements of Successful Plant Commissioning 9 Key Elements of Successful Plant Commissioning A step by step guide Planning Mechanical completion P&ID checking Pre-Commissioning Commissioning Start-up Initial operation Performance testing Post commissioning Strategic Planning and Management Commissioning Phases PART 1 Prepare to Plan Tactical Planning Manage the Commissioning Project to Deliver Producing units. Oversee Shutdown Purging, Clean Up, Zero Energy, Isolating, Vessel Entry Oversee Preventive Maintenance, Inspections, Tests, Repair, Overhaul, Rebuild, Replacement Overwatch Turn-Around and New Construction by System, by Equipment, By Vessel. Overwatch Mechanical and Systems Completion (may include hundreds of vessels and systems). Overwatch Equipment Verification and Design Compliance. Plan and Supervise Systems Validation Plan Continuing Production Operations Plan and Supervise Start-Up and Initiating Production DAY 2 Elements of Successful Plant Commissioning Strategic Planning and Management Commissioning Phases PART 2 Strategic Planning Purpose To re-life Unit and its Equipment Mission Values and Beliefs that Drive Performance Goals Organization, Project, Team, Personal Measures of Success Values Communicate means pushing information to the lowest level of people. Communicate means working at a level of detail where the lowest-level people are making the commitments and monitoring those commitments by reporting, tracking and measuring response. Leadership Project engineering leads equipment acceptance supported by process engineering, operations, maintenance and assisted by contractors, vendors. Process engineering leads system validation supported by operations, maintenance assisted by vendors, contractors, and project engineering. Production start up is lead by operations and maintenance supported by process engineering and assisted by vendors, contractors, project engineering. Planning Issues Review Schedules, Protocols, Simulations, Document Control, Documents, Start-up Flow Sheets over and over. Establish a Review Process for all elements of preparation and planning. Document control is crucial and must have a process flow chart with each document defined. Documents must be tracked, quality of information verified, and completeness verified. Establish equipment verification protocols and systems validation protocols early and allow comment and criticism before issuing the protocols. Control systems are vital to systems validation. Review control system acceptance protocols and standards with care to ensure all understand the expectation. Protocols address what is verified (mission), by what means (how), according to what standard (measure), by a team of what people (who), according to what schedule (when), and who signs as completed (authority). Strategic Risk Failure to Complete Failure to Complete on Time Low Throughput - Capacity Inconsistent Product Quality Causes Risk Response Unknowns Knowns 4

5 DAY 3 Operation Planning and Phase Management Plan and Schedule Mechanical and Systems Completion (may include hundreds of vessels and systems). Plan Equipment Verification/Acceptance Plan Systems Validation/Acceptance Plan Production Operations Plan Start-Up and Initiating Plan Continuing Production Execute Schedule Mechanical and Systems Completion Leadership Priority of Start-Up Project Engineering Result Scope Performance Resources Risk and Safety Management Mechanical and Systems Completion Equipment Verification Production System Validation Continuing Production Plant Start-Up, Re-Energizing, Initiating Start Up Imperative Leadership Start Up Result Start Up Scope Start Up Performance Start Up Resources Start Up Risk Start Up Explosion Accident Product Contamination Spills Production Systems Failure Control Systems malfunction Control Systems are not stable Faulty Procedures Faulty Sequence Construction is late completing Construction Quality is Inadequate NDT results lost or misplaced Changed Conditions Constructive Changes Contractor Failures Inspection Variation Review Practice makes Perfect DAY 4 Motivation and Leadership Commissioning, leadership & motivation for on time start -up The surprising truth about what motivates us Autonomy, mastery & purpose Leadership definitions Leadership framework Four factors of leadership Leadership The commissioning manager Mini Workshop: Leadership style assessment The 21 Irrefutable Laws of Leadership The Law of the Lid The Law of Influence The Law of Process The Law of Navigation The Law of Addition The Law of Solid Ground The Law of Intuition The Law of Respect The Law of Magnetism The Law of Connection The 21 Irrefutable Laws of Leadership (Continues) The Law of the Inner Circle The Law of Empowerment The Law of the Picture The Law of Buy-In The Law of Victory The Law of the Big Mo The Law of Priorities The Law of Sacrifice The Law of Timing The Law of Explosive Growth The Law of Legacy Mini Workshop: 21 Laws Leadership Evaluation Register For This Course Now! Kindly fill up your particulars in the registration form placed at the end of this brochure, and send it to us or to registration@petrosync.com 5

6 COURSE DETAILS Title : Pre-Commissioning, Commissioning & Start Up Date : March 2016 Location : Kuala Lumpur, Malaysia INVESTMENT PACKAGES (Please Circle) INVESTMENT PACKAGE DEADLINE FULL MASTERCLASS Standard Price 11 March 2016 USD 3,595 Early Bird Offer 12 February 2016 USD 3,395 Group Discount 11 March 2016 Enjoy 10% discount for groups of 3 Group Discount is based on Standard Price *To enjoy the promotion & discount offer, payment must be made before dateline * For 7 or more delegates, please inquire for more attractive package. * Prices include lunches, refreshments and materials. Promotion & discount cannot be combined with other promotional offers. * Important: Please note that registration without payment will incur a SGD 200 administration fee. 1st Delegate Name: Job Title: Head of Department: 2nd Delegate Name: Job Title: Head of Department: 3rd Delegate Name: Job Title: Head of Department: Attention Invoice to: Company: Address: Country: DELEGATES DETAILS Department: Department: Department: INVOICE DETAILS Mr Mrs Ms Dr Others Mr Mrs Ms Dr Others By Credit Card: Please debit my credit card: Visa MasterCard AMEX Security Code: Card Number: Expiry Date: Name Printed on Card: By Direct Transfer: Please quote invoice number(s) on remittance advice PetroSync Global Pte Ltd Bank Details: Account Name: PetroSync Global Pte Ltd Bank Name: DBS Bank Ltd Bank Code: 7171 Bank Swift Code: DBSSSGSGXXX Branch Code: 288 Account No: SGD: USD: Bank Address: 12 Marina Boulevard, Level 3. Marina Bay Financial Centre Tower 3. Singapore All bank charges to be borne by payer. Please ensure that PetroSync Global Pte Ltd receives the full invoiced amount. Fax: Industry: Mr Mrs Ms Dr Others Postcode: Please note: - Indicate if you have already registered by Phone Fax Web - If you have not received an acknowledgement before the training, please call us to confirm your booking. PAYMENT METHOD COURSE CONSULTANT Name : Cay Aagen registration@petrosync.com Phone : Fax : TERMS AND CONDITIONS DISCLAIMER Please note that trainers and topics were confirmed at the time of publishing; however, PetroSync may necessitate substitutions, alterations or cancellations of the trainers or topics. As such, PetroSync reserves the right to change or cancel any part of its published courseme due to unforeseen circumstances. Any substitutions or alterations will be updated on our web page as soon as possible. DATA PROTECTION The information you provide will be safeguarded by PetroSync that may be used to keep you informed of relevant products and services. As an international group we may transfer your data on a global basis for the purpose indicated above. If you do not want us to share your information with other reputable companies, please tick this box CANCELLATION POLICY You may substitute delegates at any time as long as reasonable advance notice is given to PetroSync. For any cancellation received in writing not less than fourteen (14) working days prior to the training course, you will receive credit voucher less a SGD $200 administration fee and any related bank or credit card charges. Delegates who cancel less than fourteen (14) working days of the training course, or who do not attend the course, are liable to pay the full course fee and no refunds will be granted. In the event that PetroSync cancels or postpones an event for any reason and that the delegate is unable or unwilling to attend in on the rescheduled date, you will receive a credit voucher for 100% of the contract fee paid. You may use this credit voucher for another PetroSync to be mutually agreed with PetroSync, which must occur within a year from the date of postponement. PetroSync is not responsible for any loss or damage as a result of the cancellation policy. PetroSync will assume no liability whatsoever in the event this event is cancelled, rescheduled or postponed due to any Act of God, fire, act of government or state, war, civil commotion, insurrection, embargo, industrial action, or any other reason beyond management control. CERTIFICATE OF ATTENDANCE 70% attendance is required for PetroSync s Certificate of Attendance DETAILS Please accept our apologies for mail or that is incorrectly addressed. Please us at registration@petrosync.com and inform us of any incorrect details. We will amend them accordingly. CHARGES & FEE(S) CONFIRMATION I agree to PetroSync s terms & conditions, payment terms and cancellation policy. - For Payment by Direct Telegraphic Transfer, client has to bear both local and oversea bank charges. - For credit card payment, there is additional 4% credit card processing fee. Authorized Signature: PAYMENT TERMS : Payment is due in full at the time of registration. Full payment is mandatory for event attendance. 6