OKAMATIK Type AQ [ Multiflexible Depositing and Extruding ]

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1 OKAMATIK Type AQ [ Multiflexible Depositing and Extruding ] 1

2 Depositing and Extruding [ As flexible as the market - simple, multicolored or center filled ] 2 The OKA-Depositor Type AQ is the most flexible system available on the market. Designed for the production of biscuit and confectionery the AQ is capable of covering the complete range of a modern production with one unit only. If used as a simple bar extruder or as a multiflexible multicolor depositor, the AQ series can be expanded step-by-step and easily upgraded. These systems gives maximum flexibility and is prepared for a quick change in production needs. OKA equipment even offers in mono production environments later expansion possibilities. If drop-depositing, wire cutting, moveable depositing, extrusion, co-extrusion or aerated dough, depositing dough, fat-based material or complex choco-chunk dough is your preference - with OKA it is a matter of accessories. Advantages + + Reliable operation + + Maximum weight accuracy + + High sanitary standard + + Flexible Accessories + + High Performance + + Electronic, programmable cams

3 We think modular The AQ-System offers various possibilities to react flexible and fast to changing market demands. An early decision on certain products or production processes is not necessary. Extrusion-Systems 3 Besides the AQ-System there are various other systems which can be interchanged. Accessories Various modular useable accessory components are covering the complete range of production on one base machine. A selection of possibilities: Drive Units For the belt following and lifting motion of the extrusion systems OKA offers different drive units for different needs. From innovative linear drive technologies to simple standard solution for simple applications. + + Wire cutting + + Moveable Depositing (3D) + + Encrusting + + Extruding + + Twisting + + Drop depositing and all this in combination of up to four different dough!

4 Modular Expansion of the AQ System [ With little extravaganza completely different products ] 4 Sample Combinations Drop depositing Extruding Wire cutting Moveable Depo. Rotating Twisting Encrusting AQ-Simplex AQ-Duplex AQ-Duplex + AYZ AQ-Duplex + 2AYZ

5 Design of AQ Machine [ Flexible, Reliable, Precise ] 5 Optional Tempering of Extrusion System Optional Duplex Hopper for two-colored Products Pic. A AQ-System The design of the AQ-System was focused on easy and quick dismantling of all dough-contact components. This way quick changes in pitch and easy and effective cleaning can be achieved. Pic. A: Extrusion head ready for production Retractable Pump unit for Pitch Changes and Simple Cleaning Optional Decorating Unit Pic. B Pic.B: Extrusion head with open pump unit (retractable to the side) Drive Unit Type ANL Various Accessory Components Highly dynamic Drive Unit including lineardrive Technology = 400 mm Belt following Motion The dynamic drive unit for the belt following and lifting motion of the extrusion system is characterized by its innovative linear drive concept. By using this technology it is possible to realize long following distances without losing dynamics. Following Motion = 400 mm Lifting Motion = 170 mm 170 mm 400 mm

6 Fact Sheet [ Technical Aspects and Performance ] 6 Name Working Width Dosing system Drives Performance Cams OKAMATIK Type AQ mm 2-step Dosing system with Feeding Rollers and Individual Gear pumps Servo- and Linear drives Up to 300 Rows per Minute Electronic Recipe Storage 99 HMI Diagnosis system Materials Following Motion Lifting Motion Full graphic Touch screen Panel Optional Remote Maintenance and Integration into Process Control Board FDA Approved Materials 400 mm 170 mm

7 Handling, Cleaning and Maintenance [ Minimum Downtime guaranteed! ] 7 Handling The success of a machine in daily operation is generally based on simple operation. The AQ design was focused on this fact. Additionally to the machine controls a large range of tools have been designed, such as maintenance carts and cleaning devices. During installation of the equipment an intensive training of the operating people is standard. Cleaning Cleaning time is down time, therefore are components of the AQ have been designed for simple dismounting and reassembling. Washing devices and cleaning devices are reducing the downtime to a minimum. The use of stainless steel materials and heavy duty coatings are supporting the cleaning process. Maintenance The machine is equipped with different maintenance functions for preventive maintenance. Samples are: central Lubrification, Maintenance Indicators via the operating panel, maintenance carts etc. Pump units The dosing system of the depositing and extruding unit AQ is designed out of long-lasting aluminum materials with special patented coatings. This assures long endurability and long lasting weight precision.

8 8 OKA-Spezialmaschinenfabrik GmbH & Co. KG Grenzallee 5 D Darmstadt Germany Tel.: Fax: info@oka.eu