Lineguard Value Package Full control of processes

Transcription

1 Lineguard Value Package Full control of processes 1

2 Innovative products for quality and efficiency Lineguard Value Package The Lineguard Value Package is designed to control the metal pre-treatment process for our products. For example Alodine and Bonderite. It supports the full management of bath concentrations. The baths can be analyzed precisely, regulated efficiently or even automatically by using the elements of the Lineguard Value Package. Your at a glance Reduction of process costs Reduction of chemical usage Improvement of coating quality Increased safety 4 good reasons for your success 4 more Value Package Developing efficient solutions for surface treatment requires a holistic approach. Our specialists combine all the four key elements of value into a comprehensive package to guarantee your success. You benefit not only from innovative products, but also from techniques to optimize processes, from professional services and support. This includes tailor-made on-site training programs and powerful solutions for new design options. These help you build better products faster and more cost effectively. Discover the advantages of the Lineguard Value Package. Cleaners High quality alkali, acid and neutral aqueous cleaners for efficient process, parts and maintenance cleaning. Thorough cleaning and degreasing is necessary to prepare metal parts for pre-treatment, galvanizing, coating and enameling. Henkel offers a comprehensive range of products for this purpose, as well as cleaners for glass and plastic. Alodine Conversion Coating The best-in-class conversion coating for the pretreatment of aluminum and other light metals. This product range offers chrome - free technologies, including proven application expertise, and innovative functional coatings, such as ceramic or soil repellant coatings. On top, Henkel offers a complete anodizing portfolio including high-end interference coloring technologies. The Lineguard equipment contributes perfectly to our comprehensive range of cleaning and metal pretreatment products. A combined application of our products and the Lineguard equipment leads to excellent results in quality and efficiency. Metalworking Fluids High performance metalworking fluids for economic cutting and forming of light metals, cast iron and steel alloys, and nonferrous metals. Henkel metalworking fluids and cleaners are based on a modular system. Use of the same patented emulsifier and corrosion inhibitor modules assures best compatibility between metalworking and cleaning tages. Organic Coatings Prime quality organic auto deposition coatings for all types of metals, providing a high level of surface protection and corrosion resistance. This unique polymeric emulsion forms a homogeneous film on the entire metal surface even in difficult-to-reach areas. Aquence eliminates several of the steps needed in conventional coating processes Conversion Coating Improvement of paint adhesion and corrosion resistance on ferrous metals. Apart from products for traditional Iron-, Zinc or Manganese-phosphate processes Henkel offers leading edge technologies based on nanoceramics, like Bonderite NT-1 or TecTalis. These innovations lead to minimized operational cost, productivity increase and reliable high end quality - all accompanied by fundamental application know-how. 2

3 Process improvement with every element Smart combination for better processes The Lineguard concept is composed of three elements: modules, packages and systems. These elements can be used separately or in combination. They allow a flexible application customized to your individual requirements. Packages Multi modular concept Lineguard ph or Lineguard conductivity control package Modules Single equipment concept Lineguard MeasCon96 Lineguard LiquidDos Lineguard PowderDos Lineguard MaesCon96 Lineguard LiquidDos or/and Lineguard PowderDos With or without proportional dosing (Ridoline/Ridosol) Controller Dosage Logic Flexible measurement system Up to measurement channels (e.g. ph, conductivity) Serial communication for data acquisition Long life / durable pump Pulse control Stroke signal output External metering stop Dosage system for exact dispensing No day tank, no additional water source High capacity, can be used for bath make up Channel 1: Conductivity Channel 2: ph Channel : Conductivity Packages are ready to use and pre-assembled Each package serves as a preliminary stage for the System Lineguard Supervisor Easy handling of chemical measurement and dosage Automatic and manual mode Bath 1 Bath 2 Bath One instrument for different measurements Adjustment during operation possible Construction and material of pumps are designed for long life applications with standard chemicals Modular system adaptable to individual operating procedure No premix Minimum space and maintenance required Ridosol Ridoline Bonderite Line design with Lineguard package 4 5

4 Complete success for your processes Close and comprehensive team work Systems Complete solution concept Channel 1: Conductivity Channel 2: ph Channel : Conductivity Full Service Package Lineguard Supervisor On-site Services Services at Henkel Technology Center The Lineguard Supervisor is a multi channel process control, alarm logger and documentation unit and is the primary module of the Henkel Adhesive Technologies distributed control system Bath 1 Bath 2 Bath Start-up support Trainings Audits and Consulting Control of modules and packages Remote access for trouble shooting, ordering service, and service support Ridoline Bonderite NT 1 Quality Control Quality Checks (official standards) Conduction of individual tests Optimal compatibility of product and process technology Ridosol Line design with Lineguard Supervisor External communication and control In-depth knowledge of your process parameters Assurance of consistent high quality Detailed documentation with regard to standards and obligations Simple maintenance of process parameters in the operation Technological solution for control of chemicals Fully automated handling of chemical measurement and dosage Improvement of customer product standard through continuously high coating quality Increase in productivity Optimization of the production process cost - Reduction of chemical consumption resulting in less waste - Minimizes manual handling of chemicals Conductivity (ms/cm) :50:20 0:0:0 05:10:40 06:50:50 08:1:00 10:11:10 11:51:20 1:1:0 15:11:40 16:51:50 18:2:00 Time (hours/minutes) Conductivity with Lineguard Supervisor in comparsion to old control system Lineguard Supervisor old control Focus on chemical process control We design new and existing metal pre-treatment processes in accordance with your and our standards. New design needs competent partners Focus on application equipment Henkel experts offer assistance on: Selecting suitable process technologies for your needs Calculation for water flows Calculation on chemical consumption Focus on safety, health and environment Information on new regulations and directives is provided condensed and in a timely manner. Applying the elements of Lineguard Value Package means higher on-the-job safety. of Lineguard Value Package Cost reduction due to higher coating quality Less downtime Reduced scrap-rates Less manual chemical handling and time saving 6 7

5 Your partner worldwide Together, we can set the trends for the industrial surface treatment market of tomorrow. Germany Henkel AG & Co. KGaA (Headquarters) Henkelstraße Düsseldorf Germany Phone Fax CEE Henkel Central Eastern Europe GmbH Erdbergstraße Vienna Austria Phone Fax France Henkel Technologies France SAS General Industry Arlington square Parc d Entreprises du Val d Europe 8 boulevard Michael Faraday - Serris Marne la Vallée cedex 4 France Phone + (0) Fax + (0) Italy Henkel Italia S.p.A. Adhesive Technologies Via Carlo Amoretti, Milano Italy Phone Spain Henkel Ibérica S.A. Calle de Corcega Barcelona Spain Phone Fax Sweden Henkel Norden AB Box Stockholm Sweden Phone Fax