TABLE OF CONTENTS. Cordless Impact Wrench. Model No. EYFPA1J. Europe

Transcription

1 Order Number PTD1512E07CE Cordless Impact Wrench Model No. EYFPA1J Europe TABLE OF CONTENTS PAGE 1 Warning Specifications Troubleshooting Guide Disassembly and Assembly Instructions Wiring Connection Diagram Schematic Diagram Appendix Exploded View and Replacement Parts List PAGE Panasonic corporation All rights reserved. Unauthorized copying and distribution is a violation of law.

2 1 Warning Caution: Pb free solder has a higher melting point that standard solder; Typically the melting point is F (30-40 C) higher. Please use a soldering iron with temperature control and adjust it to 750 ± 20 F (400 ± 10 C). In case of using high temperature soldering iron, please be careful not to heat too long. Pb free solder will tend to splash when heated too high (about 1100 F / 600 C). 2 Specifications NOTE: Weight indication Greater than or equal to 1 kg : indicated by 0.05kg Less than 1 kg : indicated by 0.01 kg. 2

3 3 Troubleshooting Guide 3.1. Troubleshooting Guide 3

4 4

5 5

6 3.2. Trial Operation (after checking Troubleshooting Guide) Assembly Confirm if there is no gap between housing A and B by pinching lead wires. There is no dust or deformation on battery terminals Operation Check whether the tool operates properly in both the forward and reveres directions. Check whether the tool speed increases continuously as the trigger is gradually engaged. Set the LED light to d1 mode and check whether the LED light turns on when the trigger is engaged and that it turns off when the trigger is released. Set the LED light to d2 mode and check whether the LED light turns on when the trigger is engaged and that it turns off when the trigger is released. Set the buzzer to each of its three modes and verify that there is no buzzer in b0 mode, that the buzzer sounds when the green lamp is on in b1 mode, and that the buzzer sounds when the red lamp is on b2 mode. Confirm that the LED light automatically turns off when no operation is performed for 5 minutes or more while the LED light is lit. Check whether the tool speed is normal after repair and reassembly. Rotating speed: 0 to 1900 rpm Check whether the tool become hot in a short operation. Check whether the ID setting has been properly configured after repair and reassembly. 1. Press D button on the remote control. 2. Confirm the operation panel display. Initializing all settings (revert settings to factory defaults). 6

7 Integrity With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively. Verify that there is no dirt, scratching, or other damage on the tool s exterior from the repair process. (Check the shaft cover assembly carefully for surface scratches since it is made of aluminum.) 7

8 4 Disassembly and Assembly Instructions *To reduce the risk of injury, always remove battery pack before removing/installing the tool. *To assemble the tool, start with 4.10 and proceed to How to remove the housing B 8

9 4.2. How to remove the thrust plate, anvil, and the cap from the shaft cover assembly 4.3. Remove the interior components 9

10 10

11 4.4. Precautions when removing the module assembly 11

12 4.5. Checking and setting the module assembly's DIP switches 4.6. Precautions when attaching the module assembly 12

13 4.7. Precautions when attaching the module assembly 13

14 4.8. Precautions when attaching the motor assembly and ring gear assembly into the housing A 14

15 4.9. Precautions when attaching the internal assemblies in housing A 15

16 4.10. Precautions when applying the grease 16

17 4.11. Precautions when attaching the shaft cover assembly 17

18 4.12. Wiring and Assembly Points 18

19 5 Wiring Connection Diagram 6 Schematic Diagram 19

20 7 Appendix Error Display In the event of a tool or battery pack malfunction, the control panel will display an error message. Please check the tool or battery pack as described in the following chart before having them serviced. NOTE: When the tightened bolt is further tightened or loosened, the overload protection function (E5) may be activated. Wireless remote control range 20

21 8 Exploded View and Replacement Parts List 8.1. Exploded View for EYFPA1J 21

22 8.2. Replacement Parts List for EYFPA1J Safety Ref. No. Part No. Part Name & Description Quantity Remarks 1 WEYFPA1JK309 HOUSING AB SET 1 2 WEYFPA1CK987 TIGHT SCREW 4 (5*35, 4pcs/PK) 3 WEYFPA1CS347 SHAFT COVER ASSEMBLY 1 4 WEYFPA1CH027 CAP 1 5 WEYFPA1JS127 ANVIL 1 6 WEYFPA1CS047 THRUST PLATE 1 7 WEYFPA1CK457 DRIVING SHAFT ASSEMBLY 1 8 WEY7440K9038 TAPPING SCREW 2 (K3*20) 9 WEYFPA1CK927 TIGHT SCREW 8 (K4*20, 8pcs/PK) 10 WEYFPA1CS067 METAL TUBE 2 (φ4.0, 2pcs/PK) 11 WEYFLA1AK327 F/R SELECTOR HANDLE 1 12 WEYFLA1AK337 OPERATION PANEL 1 13 WEYFPA1JL377 TIGHTENING CONFIRMATION LAMP COVER 1 14 WEYFLA2AL337 DISCERNMENT PLATE 1 15 WEYFPA1CL177 RING GEAR ASSEMBLY 1 16 WEYFPA1CL107 MOTOR ASSEMBLY 1 17 WEYFGA1NK207 SWITCH 1 18 WEY7880L2157 BATTERY TERMINAL BASE 1 19 WEYFLA1AL297 HARNESS 1 20 WEYFPA1CL218 MODULE ASSEMBLY 1 21 WEYFGA1NW287 CONNECTOR 1 22 WEYFPA1CL287 SENSOR LED CIRCUIT ASSEMBLY 1 23 WEYFGA1NL267 BUZZER BOARD 1 - WEYFPA1JK810 OPERATING INSTRUCTIONS 1 - WEWGW2 FLOIL GREASE 1 (AH-137N-2) - WEY004X8967 CALFOREX 1 (MOLY-FM-L) 22