Bakery Industry Solutions

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1 Bakery Industry Solutions GARVENS Checkweighing SAFELINE Metal Detection & X-Ray Inspection Product Inspection for the bakery industry

2 Bakery Industry Challenges Who can you trust when your reputation is on the line? The bakery industry is changing. Both plant and craft bakers encounter increasing pressure from all directions. Bakers must now: Respond to increased price pressure and quality requirements from retailers. Manage consumer demand for increased product innovation resulting in shorter and more flexible production runs. Ensure that all production lines are optimised for maximum efficiency and productivity. Understanding your challenges Our philosophy of working in partnership with you means that we provide solutions to address your specific product inspection challenges. A flexible approach to customisation Every production facility has different needs and installation requirements. Our in house engineering teams listen to your requirements and design tailored solutions to meet your specific needs. Simple product change over Our equipment is designed for rapid product change over via intuitive operator interfaces. This ensures minimum operator training and increased uptime for your manufacturing processes. High performance in dry and wet production areas Units are designed to HACCP sanitary design principles - minimising horizontal surfaces, no blind holes and no hidden areas which require cleaning. Even harsh environments present no problem with options for sealing up to IP69K standard available. Compliance with retailer codes and legislation METTLER TOLEDO works closely with retail companies to ensure our products meet the necessary standards and to help manufacturers fulfill all codes of conduct and legislative requirements (IFS and BRC standard). Increased data transparency METTLER TOLEDO Product Inspection equipment connects with manufacturing data management systems and displays both historical and real time data graphically. This increases transparency of production line performance, providing management tools to identify and solve problems. Maximised equipment uptime Delays of minutes in the inspection of freshly baked products can mean they miss the scheduled delivery time or do not get delivered to the end consumer at optimum freshness. METTLER TOLEDO s Product Inspection group is supported by 24/7 service to resolve any issues that might arise.

3 Our Solutions Our solutions for the safety of your customers METTLER TOLEDO Safeline and METTLER TOLEDO Garvens are the world leaders in metal detection, x-ray inspection and checkweighing systems, designed and manufactured to the highest standards. Our comprehensive product inspection solutions, allow you to concentrate on your production processes not product inspection. Checkweighing METTLER TOLEDO Garvens checkweighers provide a rugged, stable foundation for precise and consistent checkweighing, to eliminate underweight product from being shipped, and control costly overfill from impacting the bottom line. Some of the other product attributes specific to the bakery industry include: Closer control of product mixing and portioning for a more consistent final product. Data collection options such as statistics, filler feedback control and comprehensive connectivity packages. Non stick surfaces for dough and unwrapped product applications. Product sensitive sorting which ensures that fragile and breakable products stay intact as they are checkweighed. S3- Shark Food Combination Checkweigher

4 Metal Detection METTLER TOLEDO Safeline metal detectors are designed and built for sensitivity, reliability and ease of use, providing the bakery industry with: Electronic screening for reduced interference from, electrical ovens, spiral coolers, variable frequency drives and mobile communication devices. Modern windows style icon driven touch screen, and washdown rated control panel Gravity fall units for bulk dry product inspection with sealtite style reject. Change free operation to allow a number of product types to be inspected on a common setting, minimising operator interventions. Simply designed operator interfaces resulting in minimal training requirements and more effictive quality monitoring. Series Profile Metal Detector X-Ray Inspection METTLER TOLEDO Safeline X-ray Inspection is a powerful quality control tool capable of: Portion control/mass control detecting an underfilled pie. Intuitive Touch Screen Control Missing or damaged product detecting a missing bread roll. Fully enclosed cabinet for maximum safety Detection of many contaminants including PVC, metal, glass, stones, dense plastics and various other dense contaminants in your products. Integrity check of the seal area detecting an incomplete seal on a foil baking pan. Series 20 X-ray Inspection System

5 ServiceXXL ServiceXXL Service XXL support agreements METTLER TOLEDO has a comprehensive range of support agreements with factory trained engineers available to maximise product inspection equipment uptime while operating at peak performance. Certified test samples and weights Testing the performance of your product inspection equipment prior to and during production runs is the way to ensure your production line is fully protected from contamination or weight inaccuracies. Education Regular product familiarisation training for your operators and maintenance staff, ensure that your assets are being used effectively, set at the correct setting and ensuring the auditing trail is available and robust. Contact our technical support line to find out more about our on-site training programs, designed specifically to suit your needs and requirements. Field engineers and technical support hotline Whether you need help on a new application or just need to identify a part number, our field based engineers are close at hand to help. In addition our technical support desk is just a phone call away.

6 Mettler-Toledo Ltd Product Inspection Division 64 Boston Road Beaumont Leys Leicester LE4 1AW For more information Tel: Sales: Fax: /06 METTLER-TOLEDO Product Inspection Printed in UK mt bakery-uk m