NPP Construction in Russia and abroad

Transcription

1 ROSATOM STATE ATOMIC ENERGY CORPORATION ROSATOM Rosatom Engineering & Construction Division NPP Construction in Russia and abroad DMITRI VYSOTSKI Head of Strategy Director, International Business Development ASE-NIAEP / NUKEM Technologies ROSATOM CORPORATION March 19, 2015 Nuclear Africa 2015 Necsa, Pelindaba, South Africa

2 ASE-NIAEP - Engineering & Construction Business of the State Atomic Energy Corporation Rosatom Uranium production Uranium enrichment Fuel fabrication Power equipment manufacturing NPP Design, Engineering and Construction Electricity generation Services and modernization ASE-NIAEP The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 2

3 ASE-NIAEP has a diversified business portfolio nuclear and non-nuclear businesses ASE-NIAEP NPP Design, Engineering, Construction, Modernization TPP Design, Engineering, Construction, Modernization Waste & Spent Fuel Management, Decommissioning SMR, Research Reactors & Scientific Centers Oil, Gas & Petrochemical facilities Project Management Consulting (PMC) Services The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 3

4 Company highlights 30+ NPP units in construction = over 40% of worldwide projects 20 countries current business presence employees incl nuclear designers 2 bln $ revenues ASE-NIAEP 80% of order book - international projects Multi-D Project & Construction Management Technology Education & Learning Center Electronic Catalogue of Equipment for VVER NPP Among TOP-10 Global Players In RadWaste, Decommissioning The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 4

5 Core competencies enable ASE-NIAEP to complete large infrastructure projects with various levels of commitment toward its customers ЕРС, ЕРСM NPP construction and modernization TPP construction and modernization РМС Design Technical assistance Licensing NPP decommissioning, RAW and SNF management Complex engineered facilities construction management Oil and gas sector facilities Training Financing services Construction and modernization of research reactors, small and medium size reactors Construction of other complex engineering facilities The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 5

6 Global references and ongoing projects NPP construction & modernization / service TPP construction & modernization / service RAW & SNF solutions, decommissioning Research Reactors Construction & modernization РМС/Multi-D consultancy 40 units 20 units >100 large projects >10 projects Russia Armenia China India Iran Slovakia Turkey Belarus Bangladesh Vietnam Jordan Hungary VVER-1000 VVER Russia Coal-fired TPP CCGT Russia Ukraine Bulgaria Czech Republic Hungary Lithuania Germany UK France South Africa China Japan Italy Switzerland etc. Treatment centers & storages for RAW, SNF Engineering solutions Turn-key decommissioning Vietnam Russia R&D centers Research and isotope production reactors Local solutions Russia Middle East Asia Oil & gas sector facilities Construction and decommissioning of nuclear facilities The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 6

7 Current NPP projects in Russia Leningrad NPP-2 UNIT 1,2 under construction Baltic NPP (2*1200 MW) UNIT 1,2 under construction Nizhniy Novgorod NPP (2*1200 MW) UNIT 1,2 siting & investigation Kursk NPP-2 (2*1200 MW) UNIT 1,2 preparatory stage Novoronezh NPP-2 (2*1200 MW) UNIT 1,2 under construction Rostov NPP (1*1000) UNIT 4 under construction 11 VVER units in design & construction within Russian nuclear power development program The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 7

8 Current NPP projects worldwide Belarus Ostrovets NPP Units 1-2 Hungary Paks NPP Units 5-6 Armenia Metzamor NPP Unit 1 China Tianwan NPP Units 3-4 Turkey Akkuyu NPP Units 1-4 Jordan NPP Units 1,2 Iran Bushehr NPP Units 2-3 India Kudankulam NPP Units 3-6 Bangladesh Ruppur NPP Units 1-2 Vietnam Ning Thuan NPP Units VVER units in design & construction in 10 countries. Largest NPP units portfolio with single contractor. The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 8

9 VVER Mature Russian Reactor Technology Reliable Safe Referential 1400 reactor-years operation for VVER NPP and reactor-years operation for ice-breakers and submarines with reactors of similar type VVER is the only pressurized water reactor of Generation III/III+, with referential management system for beyond design basis accidents and a device of core melt retention corium catcher successfully installed since 2007 operates at Tianwan NPP (China) and Kudankulam NPP (India) The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 9

10 Layout of a VVER 2*1200 plant Source: Atomenergoproject-Moscow The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 10

11 Rostov NPP (Units 3 and 4) Key Project Parameters Reactor design: VVER-1000 Gross capacity: 2*1000 MW First criticality: Nov 2014 (Unit 3) First grid connection: 24 Dec 2014 (Unit 3) Unit 4 (anticipated commissioning) The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 11

12 Novoronezh NPP-2 (Units 1 and 2) Key Project Parameters Reactor design: VVER-1200 Gross capacity: 2*1200 MW 2015: construction and commissioning works - Passive heat removal system - Additional passive safety systems combined with traditional active systems - Core catcher - 60 year design lifetime The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 12

13 Bushehr NPP, unit 1-3 (Iran) Key Parameters Unit 1 Reactor design: VVER-1000 Gross Capacity: 1000 MW (1 x 1000 MW) First criticality: May 2011 First grid connection: Sep 2011 Legal basis: IGA (1992) Unit 2-3: Reactor design: 1000 MW Gross Capacity: 2000 MW (2 x 1000 MW) Legal basis: IGA, contracts (November 2014) The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 13

14 Kudankulam NPP, 1-4 (India) Key Parameters Reactor design: VVER-1000 Total Gross Capacity: 4000 MW (4 x 1000 MW) First criticality: 2013 (unit 1) First grid connection: 22 Oct 2013 (unit 1) Unit 2: commissioning anticipated Unit 3-4: under construction The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 14

15 Tianwan NPP, units 1-4 (China) Lianyungang, Jiansu province Units 1 and 2 In operation Tianwan Units 3 and 4 under construction Key Parameters Reactor design: VVER-1000 Total Gross Capacity: 2120 MW (2 x 1060 MW) First criticality: Dec 2005 (unit 1) May 2007 (unit 2) First grid connection: May 2006 (unit 1) May 2007 (unit 2) Commercial operation date: May 2007 (unit 1) Aug 2007 (unit 2) The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 15

16 Tianwan NPP, units 1-4 (China) Tianwan NPP UNIT 1-2 Tianwan NPP UNIT 3-4 Units 1 and 2 under operation Units 3 and 4 under construction The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 16

17 Akkuyu NPP, units 1-4 (Turkey) Key parameters Akkuyu is the first Rosatom foreign NPP project on BOO principles Implementation period Legal basis Intergovernmental Agreement of May 12, 2010 Reactor Design VVER-1200 Capacity MW (4*1200 MW) Project highlights Turkey Site Akkuyu, province Mersin, Turkey First NPP project in Turkey Sound Russian and Turkish State support Strong support to Turkey with regulatory system establishment and personnel training ASE-NIAEP EPC-contractor. In close cooperation with Turkish partners, involvement of Turkish suppliers The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 17

18 Paks NPP, units 5-6 (Hungary) Continuous Hungary- Russia cooperation in nuclear Turkey Key parameters Implementation period /2023 Legal basis Intergovernmental Agreement of 2010 Reactor Design VVER-1200 Capacity MW (2*1200 MW) Intergovernmental agreement on Russian state credit provision for Hungary on the purpose of the project execution signed March 28, 2014 Financing scheme: 80% - Russian state credit, 20% - Hungary own funds EPC contract signed 09/12/2014 Site Paks NPP Hungary is an experienced operator of VVER plants (4*440 MW in operation) The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 18

19 Ostrovets NPP, unit 1-2 (Belarus) Key Parameters Implementation period /2020 Design: VVER-1200 Total Gross Capacity: 2400 MW Legal basis Intergovernmental Agreement Units 1 and 2 under construction Project highlights First NPP project in Belarus High level of involvement of local Belorussian subcontractors and suppliers for the construction. Russian state credit financing The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 19

20 Russian Experience in Design and Construction of Research Reactors in Foreign Countries The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 20

21 Worldwide references of research reactors Over 100 research reactors were built in Russia, 49 of them are still being operated about 20% of the world number of RR More than 20 research reactors were built abroad in cooperation with Russia and on the basis of Russian designs. The majority of these reactors is still operating. RR Country Power, MW RR status IRT-2000 Bulgaria 2.0 Under decommissioning IVV-7 (IRT-1) Libya 10.0 Temporary shutdown Eva Poland 10.0 Under decommissioning Maria Poland 30.0 In operation WWR-SM Hungary 10.0 In operation WWR-S Romania 2.0 Under decommissioning HWRR China 15.0 In operation ETRR Egypt 2.0 In operation LVR-15 Czech Republic 10.0 In operation The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 21

22 Worldwide references of research reactors RR Country Power, MW RR status IRT-M Georgia 8.0 Under decommissioning IRT-M Latvia 5.0 Under decommissioning IRT-M Belarus 4.0 Under decommissioning WWR-C Uzbekistan 10.0 In operation WWR-M Ukraine 10.0 In operation WWR-K Kazakhstan 6.0 In operation IVG-1 Kazakhstan 60.0 In operation IGR Kazakhstan 10.0 In operation All research reactors were integrated in Centers of Nuclear Research. These centers are equipped by an appropriate civil engineering and scientific infrastructure for safe and effective operation of research reactors and have high quality operating and research staff The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 22

23 Vietnam - construction of the Center for Nuclear Energy Science and Technology (CNEST) General layout of Nuclear Science and Technologies Center Key Project Parameters PROJECT CONFIGURATION RESEARCH NUCLEAR REACTOR WITH CAPACITY 15 MW MATERIAL TESTING COMPLEX WITH 18 SHIELDED BOXES RADIOISOTOPE COMPLEX WITH 19 SHIELDED BOXES PROCESS COMPLEX (CHEMICAL, NEUTRON,RADIATION TECHNOLOGIES, NUCLEAR MEDICINE) ENGINEERING COMPLEX (PROCESS AND SUPPORT SYSTEM) RW MANAGEMENT COMPLEX AND SRW STORAGE The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 23

24 Offered solution for South Africa NECSA Dedicated Isotope Production Reactor - DIPR Preparation of comprehensive proposal of the technical concept for DIPR in 2012 Elaboration of consistent design features and safety concept of NECSA s planned DIPR Project award originally scheduled for beginning of 2013, suspended due to re-evaluation of concept by the Customer Examples representing architectural ideas for DIPR based on the technical concept as provided by the ROSATOM team The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 24

25 Technologies of the lifecycle management of complex engineering facilities Functions М Cost management Multi-D engineering Project management Field Engineering C Catalogue Procurement P 3D designing Detailed Engineering E Lifecycle stages Design Construction The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 25 Operation 25

26 Complex engineering and construction processes are managed by Multi-D technology Multi-D is an innovative technology of construction management Visual modeling of construction works Development of organizational and technological documentation Verification of contractual construction schedule Creation of project documentation structure Management of equipment and materials delivery terms Estimation of construction project s budget Verification of construction norms 3D Design 4D Materials Documentation Technology Planning 5D Schedule of Works Process control 6D Labor force Time and resources + 7D non-labor resources (machinery and equipment); + 8D - costs + 9D - Localization The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 26

27 United Nuclear Industry Catalogue of Power Engineering Companies Products (UNICEM) a systematic, easy-to-use information base of ASE_NIAEP E-catalogue functional applications* Appropriate equivalent & similar items Initial Specs Engineering Company Customer Cost Delivery time Manufacturers Evaluation of the info E-catalogue engineering and design 3D models system of standards for the equipment information on equipment class and coding industry-based guidelines technical documents Info on the design requirements Info on the product Operation record history Specifications Drawings and 3D- models Certificates, Licenses Financial documents Equipment manufacturers Specifications Certificates Licenses Nuclear Plant Operator * the E-catalogue can be found at The product s documentation Operations manual Drawings Instructions Specs The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 27

28 Unified Industry-Specific e-catalogue of NPP Equipment and Materials Equipment and materials classifier more than 2000 types of products of all NPP systems Database of suppliers and manufacturers more than 630 companies Design and technical documentation more than files 3D models more than unique 3D models Price for more than cards of the equipment Suppliers quality data for more than 2500 units of equipment Based on DS ENOVIA The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 28

29 Localization Opportunities Typical vendor s scope: Design Development of detailed design documents Designer s supervision over the construction process Construction & Project Management Equipment and materials supply NPP commissioning Personnel training, etc. Possible areas of localization: Participation in design process Civil and installation works Participation in commissioning Building materials supply Equipment supply Exact range to be determined during evaluation of the local partners proposals, experience and competences The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to Rosatom and its affiliated companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. 29

30 Estimates on New Build localization opportunities in South Africa Multi-industrial, socio-economic effects of NPP construction localization 30

31 Education and training for clients/partners 1 Students short and long term internship programs Reception of students of technical universities for an internship at the construction sites 2 3 On-site training for clients and subcontractors personnel Multi-D and Project Management Education & Learning Center For preparation of construction of NPPs arrangement of training and qualification engineers and workers at a NPP s construction sites Courses: Design specifications and estimates. Electronic document flow, Purchasing management, Supply chain management, Construction process management, Multi-D technology, field engineering, Rosatom production system, etc, The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 31

32 Thank You! DMITRI VYSOTSKI The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 32

33 Back-up The 1 content 2 of this 3 presentation 4 is 5 for discussion 6 purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 33

34 Evolution of VVER Reactor Technology Gen1 VVER-440 1), 70-ies Gen2 VVER-440, s Gen2 VVER-1000, s VVER ) Generation VVER ) Generation VVER Generation 3+ Now Corium trap and double-wall containment Four- train principle of safety system First use of a digital instrumentation and control system (from Sapphire/Siena) Core nuclear physics parameter improved Improved earthquake resistance measures "leak before break concept Improved protection against external hazards and air plane crashes Principle of diversity with passive safety features Advanced safety features,e.g. heat removal Design in compliance with EUR Core damage frequency: <10-5 Life time is 60 years Enhanced power and efficiency Improved Operation & Maintenance Exclusive use of digital I&C equipment Advanced passive residual heat removal systems for severe accidents Improved reliability of safety systems More efficient use of fuel Modified fuel elements Core damage frequency: 10-7 Transition to the design in compliance with the Western standards and regulations Taking into account severe accident consequences (incl. Fukushima NPP scenario) for preventing radioactive releases Higher efficiency of implementation (higher automation of designing process and project management) and life cycle management Increasing number of components manufactured in EU and globally Core damage frequency: 10-7 Gen3 VVER-1000: Compliance with international safety standards Gen3+ VVER-1200: Improved economics Gen3+ VVER : Compliance with recent regulations & supply models 20

35 Comprehensive offering of solutions for Waste and Spent Fuel Management: Planning, EPC, BOO Planning & Strategy Turn-key facilities engineering & construction BOO of facilities Waste Management & Disposal Policy Kozloduy NPP, Bulgaria Spent Fuel Storage Build Finance Spent Fuel Management and Disposal Policy Decommissioning Strategy & Plan Associated legal basis and regulation Turn-key construction of storage Delivery of casks Completed Ignalina NPP, Lithuania Waste Treatment Center Turn-key construction of waste treatment complex for solid radioactive waste Own Operate SF Storage/Waste Management Company The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn t lead to any obligations to NIAEP-ASE and its affiliated companies. NIAEP-ASE disclaims all responsibility for any and all mistakes, quality and completeness of the information. 35