SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER 合理化. 知識. 技能 CLEANROOM CONVEYOR. Precision Automation 2015 JKS ENGINEERING

Size: px
Start display at page:

Download "SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER 合理化. 知識. 技能 CLEANROOM CONVEYOR. Precision Automation 2015 JKS ENGINEERING"

Transcription

1 CLEANROOM CONVEYOR Precision Automation 合理化. 知識. 技能

2 922 & 928 Series Cleanroom Conveyor The 922 and 928 series conveyor is a transport system designed for situation high reliability and flexibility, open-center design maximizes downward air flow to ensure cleanliness of the process and eliminates all types of electro static discharge requirement. It is highly affordable Clean Room Class 10 conveyor system with a variable and flexible length which requested by customer. It is typical application area in hard disc drive, semiconductor industries, pharmaceutical and precision optics industries. TURN TABLE OUR STANDARD MODULE SHUTTLE TURN TABLE LOADING AND UNLOADING SYSTEM

3 GENERAL SPECIFICATIONS Transport speed up to 405 mm/s for 922 series conveyor and 465 mm/s for 928 series conveyor. Roller pitching approximately 30mm for 922 series and 43mm for 928 series. Clean room class 10 cleanliness. Approximately up to 4kgs maximum work piece weight for 928 series conveyor and 2kgs for 922 series conveyor. Roller material- Dissipative Urethane / Polymer. Sensor use in the conveyor is NPN type. EN treatment for conveyor aluminum Alu Profile. Each zone card are capable drive up to 6 motors. Dual thru beam sensor for each zone. Integrated Software Control Panel with RS232. Auto generate or manual change for zone ID.

4 STANDARD FEATURES Pallet size product with variable length upon special request by customer. Proper design zone card which enables multiple functions such as controlling speed and stopping accuracy and position. Low profile aluminum extrusions allows easy installation and maintenance with 'plug and play" concept. Each roller is driver by an Individual stepper motor drive. Tool free when changing zone card No Allen keys required for removing zone card. Easily adjustable sensor positions. ELECTRICAL SPECIFICATIONS Low power requirements, 24V DC Motor Driver Peak Current up to 2.5A ACHIEVEMENT Customize conveyor length which requested by customer Motor configuration to attain higher accuracy on repeatable pallet stops than ensure product ran smoothly Environment cleanliness which match with clean room class 10 standard Ability to control multiple motor with a single control card Implemented of an additional sensor to ensure accurate repeatable pallet stops Maximize process efficiency and output rate Minimize process cycle time Reduced cost of manufacturing

5 922 & 928 Series Comparison Description 922 Series 928 Series Speed 405 mm/s mm/s Pallet weight 2 kg 4 kg Pitch 30 mm 43 mm Roller Diameter 22 mm diameter 28 mm diameter Length Range 182mm-1082mm Range 200mm-665mm Zone Qty Up to 6 Zone Up to 6 Zone Roller Material Dissipative Urethane / Polymer Dissipative Urethane / Polymer Motor Stepper Motor Stepper Motor Our Strength Eliminates all types of electro static discharge requirement Meet clean room class 10 standard Open-center design maximizes downward air flow to ensure cleanliness of the process Enclosed drive mechanism for adequate protection Precision stepper motor drive to ensure precision control ( Max. Speed : 465mm / sec) State-of-the-art design software & control system ( Stopping Accuracy : +/- 1mm )

6 Dimension for JKS Additional Technical Specifications for 922 Series Conveyor Standard length per section from 182mm to 1082mm(based on 30mm roller pitch, (max. 6 zones) Maximum transport speed approx. 405mm/s for 922 series conveyor Maximum work-piece weight approx. 2kg Roller pitch drive: 30.00mm, idler: min mm. Roller size approx mm diameter. Material rails: Electro-nickel plated aluminum, covers: stainless steel, roller: static dissipative urethane/polymer Power requirements 24 VDC, about 250mA per motor under normal operating condition.

7 Dimension for JKS Additional Technical Specifications for 928 Series Conveyor Standard length per section from 200mm to 665mm(based on 43mm roller pitch, max. 6 zones) Maximum transport speed approx mm/s for 928 series conveyor Maximum work-piece weight approx. 4kg Roller pitch drive: 43.00mm, idler: min mm. Roller size approx mm diameter. Material covers: stainless steel, roller: static dissipative urethane/polymer rails: Electro-nickel plated aluminum, Power requirements 24 VDC, about 250mA per motor under normal operating condition.

8 GET THE BEST CLEANER SOLUTIONS, WITH THE HIGHEST COMMITMENT PARTNER PRECISION CLEANING SYSTEM QUALITY MONITORING RIGHT CHEMISTRY advanced TOTAL CLEANER SOLUTIONS ecosystem WASTE TREATMENT ENERGY & SOLVENT USAGE EFFICIENT SOLVENT RECYCLE OUR VISION» To be the top selected one-stop advanced TOTAL CLEANER SOLUTIONS PARTNER» For INDUSTRIAL COMPONENT CLEANING APPLICATION in Asia by 2018! OUR MISSION Execute towards our Vision through PARTNERSHIP DEVELOPMENT with our customers, suppliers, international technology alliances & our employees» Commit to providing our customers with HIGH PRODUCTIVITY, COST-EFFECTIVE & SUSTAINABLE SOLUTIONS» Share Engineering know-how on BEST PROCESS SELECTION, INSTRUMENTATION & SYSTEM DESIGN» Focus on INNOVATION, delivering NEW TECHNOLOGY to the MARKET, and CORPORATE SOCIAL RESPONSIBILITY» Invest wisely in PEOPLE, INFRASTRUCTURE, and support activities aimed at realising our VISION

9 For more than a decade, JKS Engineering (M) Sdn Bhd has been the innovative surface treatment technology solutions partner to over 100 companies worldwide. With about one third of the engineering staff strength and the rest being our manufacturing & management staff, JKS is committed to partner with our customers and suppliers to develop optimal processes, design and build cost efficient systems. JKS Engineering is constantly collaborating with our customer to meet their application and production requirements. We understand that it is important that our customers be a part of our development process so to succeed together. Our team of experienced engineers has the process knowledge and expertise to assure you that a JKS System is the right investment to meet your operation competency.

10 APPLICATIONS TEST CENTRE SURFACE TREATMENT TECHNOLOGY SOLUTIONS PARTNER PROCESS EVALUATION & OPTIMIZATION DEVELOPMENT! Headquarter : No. 19 Jalan Permata 2A/KS9, Taman Perindustrian Air Hitam, Klang, Selangor, Malaysia GPS : Tel : +60(3) Fax : +60(3) Penang Branch Off : Melaka Branch Off : The CEO, A, Lebuh Nipah Bayan Lepas, Penang 13-1, Jalan Inang 2,Taman Paya Rumput Utama Melaka Singapore 26, Jalan Lempeng #03-17 Singapore Thailand 117/90 Moo 18, Phaholyothin Rd Klong Nueng, Klong Luang JKS ENGINEERING (M) SDN BHD. Malaysia. Thailand. Indonesia. Singapore. Philippines. Vietnam.. China. Hong Kong. Japan. Korea. Taiwan. India. Pakistan. Europe. USA. Canada. W: