MOTOMAN. Palletising

Transcription

1 MOTOMAN Palletising

2 Palletising applications SP00X-series The robot model MOTOMAN- SP00X has been specially designed for palletising applications. The wrist fl ange of the robot is always parallel to the fl oor. The SP00X is a 4 axis servo controlled robot. Its rigid design supports high speed movement of heavy duty payloads. Inside the robot arm (from base plate up to wrist unit) two separate air channels and a 3 wire cable for controlling the gripper are available. Basic model of SP00X has a capacity of 00 kg* and can be upgraded for payloads of up to 50 kg*. SP400X Palletising boxes onto pallets 3 This robot model is based on the same concept as the SP00X. The SP400X has a robust design and a handling capacity of up to 400 kg* thus maintaining high performance. 6 7 * Maximum payload including weight of tool/gripper Industrial robot MOTOMAN-SP00X. Robot controller. Infeed conveyors. Pallet magazine for EUR-pallets. Automatic separation and feeding of one pallet at a time. Infeed of empty pallets in stacks. Used for various pallet sizes. Outfeed conveyor for fi lled pallets. Multi purpose gripper. Pneumatic tool for gripping of different box sizes and even lifting of empty pallets. Required fl oor space approx. 6x7m. 4

3 SP70X The robot model MOTOMANSP70X is designed for palletising and handling applications especially in narrow, confined work cells. This is a SCARA-type robot, i.e. an arm mounted on a column. The robot does not need any space behind the column (for counterweight) which makes it possible to be placed in a corner of the cell. The wrist flange of the robot is always parallel to the floor. The SP70X is a 4 axis servo controlled robot. Inside the robot arm (from base plate up to wrist unit) two separate air channels and a 3 wire cable for controlling the gripper are available. SP70X handles payloads of up to 70 kg (including the weight of tool/ gripper) Industrial robot MOTOMAN-SP70X. Robot controller. Infeed conveyors. Pallet magazine for EUR-pallets. Automatic separation and feeding of one pallet at a time. 5. Infeed of empty pallets in stacks. 6. Outfeed conveyor for filled pallets. 7. Multi purpose gripper Required floor space approx. 4x4m 3

4 Mix palletising Handling, packaging and palletising of consumer products are ideal tasks for our industrial robots. Rational material handling with increasing demands on short lead times within the food industry require flexible solutions. The simple setting/programming in combination with the MOTOMAN-robot flexibility and open system structure to communicate with external devices, opens a great number of opportunities to meet the markets increasing demands around custom based production. MOTOMAN s solution of mix palletising on display pallets means that the pallet is ordered and mixed according to the request from the local dealer Required floor space approx. 0x6m Industrial robot MOTOMAN-SP00X Robot controller. Infeed conveyor for filled bottles (from filler). Infeed conveyor for empty trays. Arranging and placing bottles in trays. Multi gripper. Pneumatic tool for gripping of bottles and trays simultaneous. 7. Pallet magazine. Automatic separation and feeding of one pallet at a time. 8. Outfeed conveyor for filled pallets. 9. Wrapping station for filled pallets (plastic film). Palletising of bottles in trays

5 Tools The gripper can be designed in an endless number of combinations. Normally the gripper is designed for multi functions such as different box sizes, lifting pallets and placing slip-sheets between layers on the pallets. Main types are; Servo gripper Easily applied for each different work piece size. Controlled by the robot controller. Pneumatic gripper For solid work pieces with similar size. Forklift For non-solid work pieces such as bags. Vacuum For grasping multiple work pieces simultaneous. In some cases a combination of two types would be the most efficient solution Industrial robot MOTOMAN-SP00X. Robot controller. 3. Infeed conveyors. 4. Infeed of empty pallets in stacks. 5. Wrapping station for filled pallets (plastic film). 6. Outfeed conveyor for filled pallets. 7. Multi gripper. Pneumatic tool for gripping of different box sizes and even lifting 3 of empty pallets. Required floor space approx. 8x9m.

6 Working envelope of MOTOMAN-SP00X 3006 View A 330 A P Air inlet x PT3/8 468 View B F 70 G 337 B max. 60 P Point Working area Air inlet x PT3/8 C mm D E kg 80 kg 60 kg R675 R34 H * Connector Plug type type (not included) JL05-A4-8SC JL05-A4-8PC JL05-6A4-8P JL05-6A4-8S R39 80 Dimensions Size C D E F G H EUR-pallet 00x Sea pallet 600x US-pallet 00x x For more technical data of the robot or robot controller, see separate leafl ets mm 400 mm Palletising capacity: Up to 900 cycles/ hour. (Excluding Gripper function time) Calculation is based on 60 turning and 400 mm movement up and down in both ends.

7 Working envelope of MOTOMAN-SP70X View A B Air inlet x PT3/8 P A P Point Working area View B Air inlet x PT3/ kg 40 kg 0 kg mm R447 R03 * Connector type JL05-A4-8SC JL05-A4-8PC Plug type (not included) JL05-6A4-8P JL05-6A4-8S R mm 400 mm For more technical data of the robot or robot controller, see separate leafl ets. Palletising capacity: Up to 900 cycles/ hour. (Excluding Gripper function time) Calculation is based on 60 turning and 400 mm movement up and down in both ends.

8 ROTSY-PAL PC software ROTSY-PAL (Robot Offl ine Teaching System from Yaskawa - Palletising application) is used for automatic creation of robot jobs for a palletising system. Input your system data, pallet size, box size, gripper data, etc. Choose palletising pattern from a library or even create your own pattern graphically. ROTSY-PAL is run in Windows environment on a standard PC. Just input the required data (workpiece size, pallet size, palletising pattern, etc) in the ROTSY-PAL software. Select a stacking pattern from a library or create your own pattern by drag and drop technique. It is also possible to create a palletising job by import of a specially made job from the controller. The job gives data for pick and place positions used for generating the palletising job. Palletising jobs can then be simulated in ROTSY software, to be tested before loading into the robot controller. A three-dimensional model is automatically created from the input data. Interference, palletising pattern and cycle time can be checked. MOTOMAN ROBOTICS EUROPE AB Box 504 SE Torsås Sweden Tel: Fax: a YASKAWA company Group Companies: France: MOTOMAN Robotics, Nantes , Germany: MOTOMAN Robotec, Allershausen MOTOMAN Robotec, Frankfurt , Great Britain: MOTOMAN Robotics, Banbury , Italy: MOTOMAN Robotics, Modena , Netherlands: MOTOMAN Benelux, Breda , Portugal: MOTOMAN Robotics Iberica, Aveiro, Slovenia: RISTRO, Ribnica , Spain: MOTOMAN Robotics, Barcelona , Sweden: MOTOMAN Robotics Europe, Torsås MOTOMAN Mecatron Robotic Systems, Kalmar Distributors: Czech Republic: MGM Spol, Tabor , Denmark: Robia, Vejle , Finland: Robia Suomi, Turku , Greece: Kouvalias Industrial Robots, Kallithea , Hungary: REHM Hegesztéstechnika, Budapest , Israel: KNT Engineering, Kfar Azar , Norway: Robia, Hokksund , South Africa: Robotic Systems, Bertsham , Switzerland: Geiger Handling, Schwarzenburg Messer SAG, Dällikon Reg. 9D-03--0INT