Development Support. Worldwide Activities Support in all Areas of Safety

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1 Consulting Training Development Support Worldwide Activities Support in all Areas of Safety innotec GmbH Heinrich-Wildung-Weg 3 D Rosengarten innotec GmbH Salurner Straße 16 A-5020 Innsbruck

2 Consulting Risk Assessment Safety Solutions Competence Areas Participation Standards Risk Analysis, Risk Reduction Classification (Performance Level, Safety Integrity Level) Requirement Engineering in Accordance to Standards Calculation, Verification and Validation, Documentation Safety Design of new Systems and Products Development of Safety Architectures Safety Analysis of existing Systems and Products Accordance to Standards Machines, Plants, Trains and Ships Components and System Design Boilers, Drives, Valves Explosive Areas, ATEX International Standards IEC IEC IEC

3 Training Basics Risk Assessment, Risk Reduction Standards and Directives Technologies, Organisation Hardware Software Architectures Development of Hardware, Software Tests Specific Topics Specific Systems Block Diagrams FMEA and Calculations of Safety Values Fault Tree Analysis Functional Safety Management PLC, Drives, Decentralized I/O Fault tolerant Systems Wind Turbines, Power Plants Machines Process Industry 3

4 Development Support Workshops Find safety related Solutions Clarification of safe States, Interfaces etc. Organisation and Development Plans Coaching Safety Technologies Documents Preparation of Templates and Documents Principles of Calculations Reviews Cooperation with Partners Controllers, Communications, I/O Sensors, Actuators, Safety Principles Diagnostic Systems Certified Test Library (CORA) Safety Requirement Specification (SRS) Schematics, Software Structures and Listings Test Plans, V&V Plans etc. Approvals Approvals in Cooperation: TUEV, IFA, UL, CSA, SUVA etc. Preparation of Documents, Open Points 4

5 Safety Systems Machines Plants PLC Drives Package Machines, Presses Robotics Handling Systems Chemical Plants Nuclear Power Plants Water Distribution Safety related Controllers Safety related I/O Hardware and Software Light Grids Safety Functions STO, SS1, SS2, SOS, SLS etc. Encoders, Resolvers, Brakes Local Area Networks Safety Layers Development of Measures and Techniques Modelling and Simulation 5

6 Applications Wind turbines Wind turbines: Safety and Availability Safety Functions: Over speed, Vibration Control: Pitch, Yaw, Blade Load etc. Avionic Industry Automation Transportation Special Machines Airplanes: Redundant Structures Mechanical and electronic Systems Communication Systems Packaging Machines Filling Machines Presses Robotics Elevators and Escalators Trains Ships Tunnelling Systems Process and high Temperature Systems Air Cleaning Machines 6

7 CE-Marking Risk Reduction Typical Procedure, Examples for Machines Standards Risk Analysis Mechanics Risk Reduction Electronic Realisation Verification Documents Validation ISO ISO IEC 62061/61508 Machine Directive System Border Dangers Risks Life Cycle Involved Staff Construction Doors, Fences Drives, PLC Light Grids Construction Modification Tests Risk Assessment V&V-Plan Calculations Handbook Specifications 7

8 Development Support Typical Procedure, Examples Documents Product Idea Workshops Concept Safety Plan SRS Approval Development Hardware Software Organisation Final Approval Final Tests Production Safety Analysis Solutions Timetable Cost Evaluation Safety Architecture Safety Requirement Specification Approval (if needed) IEC (etc.) Safety Measures Calculations Checklists Notified Body Approval Procedure Marking V&V-Plan Calculations Schematics Software Listings Handbook Specifications 8