LLCR Durability and Gap Measurements (to 500 cycles) with Environmental Stresses Summary Report

Transcription

1 Project Number: NA Tracking Code: TC Requested by: Jan Hrouda Date: 3/20/2003 Product Rev: A Lot #: Sample Tech: Troy Cook Eng: John Tozier Part description: 0.8 mm [0.031 ] Right Angled Edge Card Assembly Qty to test: 50 Test Start: 02/25/2003 Test Completed: 3/31/2003 LLCR Durability and Gap Measurements (to 500 cycles) with Environmental Stresses Summary Report PART DESCRIPTION MECT M-D-RA1

2 CERTIFICATION All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST) traceable standards according to IS l and ANSI/NCSL , as applicable. All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be reproduced without prior written approval of Samtec. SCOPE To perform the following tests: LLCR Durability and Gap Measurements (to 500 cycles) with Environmental Stresses APPLICABLE DOCUMENTS Standards: EIA Publication 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification. 2) All test samples were identified and encoded to maintain traceability throughout the test sequences. 3) After soldering, the parts to be used for LLCR testing were cleaned according to TLWI-0001: a) Sample test boards are to be ultrasonically cleaned after test lead attachment, preparation and/or soldering using the following process. b) Sample test boards are immersed into Branson 3510 cleaner containing Kyzen Ionox HC1 (or equivalent) with the following conditions: i) Temperature: C+/- 5 C ii) Frequency: KHz iii) Immersion Time: to 10 Minutes iv) Sample test boards are removed and placed into the Branson 3510 cleaner containing deionized water with the following conditions: v) Temperature: C +/- 5 C vi) Frequency: KHz vii) Immersion Time: to 10 Minutes viii) Sample test boards are removed and placed in a beaker positioned on a hot plate with a magnetic stirrer containing deionized water warmed to 55 C +/- 5 C for 1/2 to 1 minute c) Upon removal, the sample test boards are rinsed for 1/2 to 1 minute in room temperature free flowing deionized water. d) After the final rinse, the sample test boards are dried in an air-circulating oven for 10 to 15 minutes at 50 C +/- 5 C e) Sample test boards are then allowed to set and recover to room ambient condition prior to testing. 4) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 5) Any additional preparation will be noted in the individual test procedures. File: J:\QA LAB\Test Programs\TC \tc doc Form 01 Rev 00 Page 2 of 32

3 FLOWCHARTS TEST GROUP A GROUP B STEP 5 Boards 200 Points 500 Cycles 500 Cycles 01 Contact Gaps LLCR Cycles Data Review 03 Contact Gaps 200 Cycles 04 Data Review LLCR Cycles Data Review 06 Contact Gaps 300 Cycles 07 Data Review LLCR Cycles Data Review 09 Contact Gaps 400 Cycles 10 Data Review LLCR Cycles Data Review 12 Contact Gaps 500 Cycles 13 Data Review LLCR-5 Thermal Aging (Mated) Data Review Contact Gaps Thermal Age 16 Data Review LLCR-6 17 Humidity (Mated) Data Review 18 Cyclic Contact Gaps Humidity 19 LLCR-7

4 ATTRIBUTE DEFINITION Following is a brief, simplified description of attributes. THERMAL AGING: 1) EIA , Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors. a) Test Condition 4 at 105 C. b) Test Time Condition B for 250 hours. 2) Connectors are mated. CYCLIC HUMIDITY: 1) Reference document: EIA , Humidity Test Procedure for Electrical Connectors. a) Test Condition B, 240 Hours. b) Method III, +25 C to + 65 C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b. 2) Connectors are mated. CONTACT GAPS: 1) Gaps between mating contacts were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling, etc.). 2) Typically, all contacts on the connector are measured. LLCR: 1) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 3) The following guidelines are used to categorize the changes in LLCR as a result from stressing a) <= +5.0 mohms: Stable b) +5.1 to mohms: Minor c) to mohms: Acceptable d) to mohms: Marginal e) to mohms: Unstable f) >+2000 mohms: Open Failure

5 RESULTS Contact Gaps Initial o Min mm o Max mm After 200 Cycles o Min mm o Max mm After 300 Cycles o Min mm o Max mm After 400 Cycles o Min mm o Max mm After 500 Cycles o Min mm o Max mm Thermal o Min mm o Max mm Humidity o Min mm o Max mm LLCR Durability (200 LLCR test points) Initial mohms Max Durability, 200 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Durability, 300 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Durability, 400 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure Durability, 500 Cycles o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure

6 Thermal o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure o Humidity o <= +5.0 mohms Points Stable o +5.1 to mohms Points Minor o to mohms Points Acceptable o to mohms Points Marginal o to mohms Points Unstable o >+2000 mohms Points Open Failure

7 DATA SUMMARIES CONTACT GAPS: Initial Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count Cycles Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count Cycles Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count Cycles Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count Cycles Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count

8 CONTACT GAPS: DATA SUMMARIES Continued Thermal Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count Humidity Measurements in mm B1 B2 B3 B4 B5 Minimum Maximum Average St. Dev Count MECT GAP Measurements GAP - mm Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Stress

9 DATA SUMMARIES Continued LLCR: 1) A total of 200 points were measured. 2) EIA , Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets. 3) A computer program, LLCR 221.exe, ensures repeatability for data acquisition. 4) The following guidelines are used to categorize the changes in LLCR as a result from stressing. a) <= +5.0 mohms: Stable b) +5.1 to mohms: Minor c) to mohms: Acceptable d) to mohms: Marginal e) to mohms Unstable f) >+2000 mohms: Open Failure Date Mar Mar Mar Mar Mar Mar Mar Room Temp C RH 27% 23% 24% 26% 28% 48% 26% Name Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook mohm values Actual Delta Delta Delta Delta Delta Delta Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Average St. Dev Min Max Count Count, Humidity Number delta LLCR Ranges, mohms

10 DATA SUMMARIES Continued Board #1 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

11 DATA SUMMARIES Continued Board #2 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

12 DATA SUMMARIES Continued Board #3 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

13 DATA SUMMARIES Continued Board #4 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

14 DATA SUMMARIES Continued Board #5 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

15 DATA SUMMARIES Continued Board #6 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

16 DATA SUMMARIES Continued Board #7 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

17 DATA SUMMARIES Continued Board #8 delta LLCR mohms Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity Sequence P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25

18 DATA CONTACT GAPS Test Date: 2/25/2003 Operator: GL Temperature (C): 23 Humidity (RH): 15% Equipment ID: OGP-01 Used In: MECT Initial Measurements in mm Sample# B1 B2 B3 B4 B

19 Test Date: 2/28/2003 Operator: GL Temperature (C): 24 Humidity (RH): 23% Equipment ID: OGP-01 Used In: MECT 200 Cycles Measurements in mm Sample# B1 B2 B3 B4 B

20 Test Date: 3/3/2003 Operator: GL Temperature (C): 24 Humidity (RH): 21% Equipment ID: OGP-01 Used In: MECT 300 Cycles Measurements in mm Sample# B1 B2 B3 B4 B

21 Test Date: 3/4/2003 Operator: GL Temperature (C): 23 Humidity (RH): 24% Equipment ID: OGP-01 Used In: MECT 400 Cycles Measurements in mm Sample# B1 B2 B3 B4 B

22 Test Date: 3/4/2003 Operator: GL Temperature (C): 23 Humidity (RH): 24% Equipment ID: OGP-01 Used In: MECT 500 Cycles Measurements in mm Sample# B1 B2 B3 B4 B

23 Test Date: 3/17/2003 Operator: GL Temperature (C): 23 Humidity (RH): 32% Equipment ID: OGP-01 Used In: MECT Thermal Measurements in mm Sample# B1 B2 B3 B4 B

24 Test Date: 3/31/2003 Operator: GL Temperature (C): 24 Humidity (RH): 22% Equipment ID: OGP-01 Used In: MECT Humidity Measurements in mm Sample# B1 B2 B3 B4 B

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26 DATA Continued Date Mar Mar Mar Mar Mar Mar Mar Room Temp C RH 27% 23% 24% 26% 28% 48% 26% Name Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook Troy Cook mohm values Actual Delta Delta Delta Delta Delta Delta Board Position Initial 200 Cycles 300 Cycles 400 Cycles 500 Cycles Thermal Humidity 1 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

27 2 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

28 4 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

29 6 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

30 8 P P P P P P P P P P P

31 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: THL-01 Description: Temperature/Humidity Chart Recorder Manufacturer: Dickson Model: THDX Serial #: Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0-60%) +/- 3% RH (61-95%). Last Cal: 7/15/02, Next Cal: 7/15/03 Equipment #: OGP-01 Description: 6''X 6'' Video Measuring Machine Manufacturer: Optical Gauging Products Model: Smartscope 200 CFOV Serial #: SF Accuracy: See Manual Last Cal3/12/2003, Next Cal: 9/12/2003 Equipment #: MO-01 Description: Micro-Ohmeter Manufacturer: Keithley Model: 580 Serial #: Accuracy: See Manual Last Cal: 6/25/02, Next Cal: 6/25/03 Equipment #: MO-03 Description: Multimeter /Data Acquisition System Manufacturer: Keithley Model: 2700 Serial #: Accuracy: See Manual Last Cal: 6/25/02, Next Cal: 6/25/03 Equipment #: TCT-03 Description: Dillon Quantrol TC2 Test Stand Manufacturer: Dillon Quantrol Model: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% of indicated speed; Displacement: +/- 5 micrometers. Last Cal: 03/21/02, Next Cal: 03/21/03 Equipment #: LC-2500N(icell) Description: 2500 N Load Cell for Dillon Quantrol Manufacturer: Dillon Quantrol Model: icell Serial #: Accuracy:.10% of capacity Last Cal: 3/21/02, Next Cal: 3/21/03

32 Equipment #: OV-03 Description: Cascade Tek Forced Air Oven Manufacturer: Cascade Tek Model: TFO-5 Serial #: Accuracy: Temp. Stability: +/-.1C/C change in ambient Temp. Stability: +/-.1C/C change in ambient Last Cal: 6/25/02, Next Cal: 6/25/03 Equipment #: THC-01 Description: Temperature/Humidity Chamber Manufacturer: Thermotron Model: SM Serial #: Accuracy: See Manual Last Cal: 5/13/02, Next Cal: 5/13/03