REMACLEAN. Chemische Beständigkeitsliste Chemical resistance chart Tableau de resistance chimique Tabla de resistencia quimica

Transcription

1 Conveyor belt cleaning systems for large conveyors REMACLEAN Chemische Beständigkeitsliste Chemical resistance chart Tableau de resistance chimique Tabla de resistencia quimica 1

2 Your professional partner for conveyor belt cleaning systems REMA TIP TOP Increase your productivity REMACLEAN conveyor belt cleaning systems Conveyor belts used in large conveyors are always moving generally round the clock. They transport a large variety of materials, usually across rough terrain, and are thus a replacement for other costlier transport solutions. If the conveyor belts are not looked after, this leads to wear on the belts and drums as well as the loss of bulk material. The results are interruptions to the production process and possibly long downtimes. Production dropouts and commercial losses are preprogrammed. Proper care of the conveyor belts ensures a long service life and the economic efficiency of your plant. Cleaning of the conveyor belt is only economically efficient, however, when the following factors are taken into account: Selection of a suitable belt cleaning system Combination of the right belt cleaning systems (pre-cleaning and fine cleaning) Optimum positioning of the system in the conveyor Fitting by trained technicians Having regular maintenance work determined and carried out by trained professionals If just one of these points is not taken into account, even the best system will fail after a short time! REMA TIP TOP has in recent years developed REMACLEAN, an extremely tough belt cleaning system with a long service life. The cleaning procedure is gentle on the belt. The systems are easy to fit and maintain, even when installed at greater heights. In this way, protracted downtimes of conveyor belts due to contaminants are avoided. The systems are also designed to permanently accommodate high conveying speeds and huge conveying capacities. For the segments of the extremely robust belt cleaning systems, we use special patented polyurethane parts as well as rubber and hard metal. The REMACLEAN conveyor belt cleaning systems also make their Mark through two additional properties: An integrated shock absorber absorbs overloads or impacts Differences in the thickness of the conveyor belt are compensated for by adjusting the individual segments exactly to the surface of the belt A fitting hook simplifies the attachment of the heavy parts to the system support unit Consulting. Delivery. Installation. Maintenance. REMA TIP TOP is your capable partner of choice for the selection, fitting and servicing of powerful belt cleaning systems. Everywhere where a conveyor belt is used, we offer suitable products and services. Our experienced professionals advise, develop and optimize your conveying system, close to the customer and across the globe. Thanks to our closely-knit service network, we can guarantee the availability of trained fitters and installation specialists at any time. These regularly undergo refresher training at our own training center in Nauen near Berlin, where they are also made familiar with the latest quality standards. 2

3 Contents REMACLEAN REMA TIP TOP Seite 2 REMACLEAN - systems with polyurethane segments for use on the drum Seite 4 REMACLEAN PUR-F300 REMACLEAN PUR-F400 REMACLEAN PUR-F500 REMACLEAN - systems with hard metal segments for use on the drum Seite 5 REMACLEAN HM-F1 HD REMACLEAN - systems with hard metal segments or strips for use on the belt surface Seite 6 REMACLEAN HM-U1 HD REMACLEAN HM-U2 HD REMACLEAN HM-U500 REMACLEAN - systems with rubber (or optionally polyurethane) lips for use on the return side Seite 7 REMACLEAN RB-IGP HD REMACLEAN RB-IGD HD 3

4 Systems with polyurethane segments for use on the drum REMACLEAN PUR-F300 / F400 / F500 Conveyor belt cleaning system for use in large conveyors with elastically-mounted polyurethane segments and lever tensioning system for cleaning of the conveyor belt load-bearing side at the head pulley. The individual segments of the system are solidly attached to the carrier frame but are mounted flexibly enough in bearings to permit the segments to move elastically. This permits optimal adjustment with regard to the conveyor belt surface and ensures gentle yet effective cleaning. Advantages High cleaning effect due to optimal adjustment of the PUR segments to the conveyor belt surface thanks to individual mounting Long service life for each segment due to the use of highly wear-resistant polyurethane Every segment is fitted with support springs that absorb the dynamic loads Simple fitting and adjustment Low-maintenance Even, optimal contact pressure easy to adjust and define due to the length of the cylinder springs Over dimensioned carrier frames to cope with the highest loadings (rectangular tubing) Running skirts on the back of the PUR segments protect the carrier frame Designation Conveying speed Drum diameter (mm) Belt width (mm) REMACLEAN PUR-F300 Up to 10 m/s from REMACLEAN PUR-F400 Up to 10 m/s from REMACLEAN PUR-F500 Up to 10 m/s from REMACLEAN PUR-F500 4

5 Systems with hard metal segments for use on the drum REMACLEAN HM-F1 HD The elastically-mounted hard metal scraper strips adjust optimally to the conveyor belt surface and ensure effective cleaning. The type of hard metal strip chosen, as well as their plastic anti-stick skirts, give reliability and a long service life. REMACLEAN HM-F1 HD is universally usable with many types of conveyor belts and can be used up to a drum diameter of D=2000 mm. The very robust construction of the system carrier tube, onto which the individual hard metal carriers are elastically mounted, permits use also in conveying systems with belt speeds of up to 6.5 m/s and belt widths up to 2,600 mm. 5

6 Systems with hard metal segments or strips for use on the belt surface REMACLEAN HM-U500 REMACLEAN HM-U500 can be universally used for many types of bulk material. The segments are individually mounted on the system carrier tube. The robust construction of the system carrier tube and the spindle pressure units permits the belt cleaning system to be used in applications with conveying speeds of up to 10 m/s and belt widths up to 3,000 mm. The hard metal scrapers, which can swivel, are mounted in polyurethane feet. They can therefore adjust their position optimally to the conveyor belt surface and ensure effective cleaning. REMACLEAN HM-U1 HD REMACLEAN HM-U1 HD can be universally used for many types of bulk material. The 120 mm long segments are individually mounted on the system carrier tube. The especially robust construction of the system carrier tube and the spindle pressure units permits use with belt speeds of up to 6.5 m/s and belt widths up to 2,600 mm. The hard metal scraper strips adjust to the conveyor belt and ensure effective cleaning. The type of hard metal strip chosen, as well as their plastic anti-stick skirts, give reliability and a long service life. A pretensioning indicator permits exact adjustment of the system pretensioning. REMACLEAN HM-U2 HD REMACLEAN HM-U2 HD can be universally used for many types of bulk material. A full-width hard metal strip is mounted on the system carrier tube The especially robust construction of the system carrier tube and the spindle pressure unit permits use of this variant with belt speeds of up to 9.0 m/s and belt widths up to 2,600 mm. The hard metal strip adjusts to the conveyor belt and ensures effective cleaning. The type of hard metal strip chosen gives reliability and a long service life. The pretensioning indicator permits exact adjustment of the system pretensioning. A cast polyurethane running skirt with a very slippery surface guides bulk material residues away from the conveyor belt. 6

7 Systems with hard metal segments or strips for use on the belt surface REMACLEAN RB-IGP HD Inner belt cleaner in the form of a plow for use in the return side on the inside of the belt to protect the redirector drum from material The belt cleaner is fitted with rubber lips made from REMACLEAN CAB The necessary belt cleaner contact pressure is generated by its own weight The symmetrical construction of the belt cleaner does not influence the run of the belt A bogey wheel mounted on the plow, or suspending it in chains, ensures that the steel structure does not touch the conveyor belt even when the rubber lips become worn All steel parts are primed and painted red Area of use: Belt speeds up to 10 m/s REMACLEAN RB-IGD HD Diagonal belt cleanerfor use in the return side on the inside of the belt to protect the redirector drum from material A rubber lip made from REMACLEAN CAB is fitted to the carrier tube The necessary belt cleaner contact pressure is generated by the spindle pressure unit Very simple fitting, adjustment and maintenance of the system All steel parts are primed and painted red 7

8 Your local contact III.13 Printed in Germany REMA TIP TOP GmbH Business Segment Material Processing Gruber Strasse 63 Phone: Poing Fax: Germany