Welcome to. Stephan. January 2012 DAIRY & CONVENIENCE FOOD SOLUTIONS

Transcription

1 Welcome to Stephan January 2012

2 Group Profile IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 2

3 The IMA Business Model 3

4 Group Profile IMA Group structure President and C.E.O. Alberto Vacchi C.E.O. Gaetano Castiglione C.E.O. Andrea Malagoli 4

5 Group profile IMA in the world Production Facilities IMA manufactures equipment in 21 production facilities located in Italy, Germany, UK, USA, India, China Germany: IMA KILIAN STEPHAN MACHINERY UK: IMA SWIFTPACK USA: IMA NOVA IMA LIFE North America Italy: IMA S.p.A. IMA INDUSTRIES IMA GIMA CORAZZA IMA RI IMA LIFE IMA SAFE IMA CO.MA.DI.S. IMA PHARMASIENA IMA ZANCHETTA China: ZIBO IMA IMA LIFE Beijing India: IMA-PG 5

6 Group profile IMA in the world Sales Representatives Presence in over 70 countries with headquarters in Italy, 17 branch offices in Europe, North America, South America and Asia and 50 local agents IMA Headquarter IMA Germany IMA UK IMA France IMA Iberica IMA EST (4 offices in Poland, Czech Republic, Russia, Romania) IMA Life The Netherlands IMA Industries Russia IMA Industries France IMA Industries Ucraina (rep. office) Stephan Machinery Polska Europe: 14 Agents IMA Life North America IMA North America IMA Industries Inc. IMA Packaging & Processing Equipment (China) IMA Pacific (Thailand) Far East: 13 Agents IMA Brazil Central-South America & Caribbean: 12 Agents Africa: 4 Agents Middle East: 6 Agents IMA Industries Asia Pacific Oceania: 1 Agent 6

7 Group profile IMA in the world After Sales Assistance IMA provides worldwide technical assistance through its headquarters in Italy, branch offices in Europe, North America, South America and Asia and 15 local agents. IMA North America IMA Industries Inc. IMA Headquarter IMA Germany IMA UK IMA France IMA Iberica IMA EST: Poland, Russia, Czech Republic IMA Life The Netherlands IMA Industries Russia IMA Industries France Stephan Machinery Polska Turkey Lebanon Syria Tianjin IMA Machinery (China) Precision Gears (India) IMA Pacific (Thailand) Japan South Korea Malaysia Taiwan Philippines Indonesia IMA Industries Asia Pacific Mexico Venezuela Colombia IMA Brazil South Africa Australia 7

8 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 8

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10 STEPHAN Group Stephan Machinery, history Working premises: Hameln Founded in 1953, specialized in manufacturing food processing machines and plants for the dairy, confectionery and convenience food industries. Furthermore a specialist in manufacturing STEPHAN Universal Machines 5 to 74 litres for the HoReCa, handicraft and pharmaceutical business. Working premises: Schwarzenbek Founded in September 2003, a supplier of process engineering and automation solutions to the dairy, confectionary and convenience food industries. 10

11 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 11

12 STEPHAN solutions for the dairy industry Processing All types of processed cheese Dips / Sauces spreadable Bloc Slices analogue Fresh cheese preparations Butter preparations Milk rice Desserts 12

13 STEPHAN processed cheese line Batch Systems Continuous Systems Direct and indirect heating up to 127 C Capacities up to 3.6 tons/hour Capacities up to 6 tons / hour UHT Heating up to 145 C STEPHAN UMSK130 STEPHAN UHT line 13

14 Turn-key solutions dairy PROCESSING PACKAGING Raw material preparation Raw material mixing Processing Flash cooling and creaming Dosing and packaging Secondary packaging End of line packaging 14

15 Turn-key solutions dairy 15

16 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 16

17 Turn-key solutions convenience food Processing Mayonnaise Ketchup Dressings Dips Baby Food Pasta Sauces Classical Sauces Soups Purée Ready Meals Rice Pasta Potatoes Vegetables Meat Fish Poultry Stews 17

18 STEPHAN batch and continuous systems Batch Systems Continuous Systems Capacities up to 5 tons/hours Capacities up to 10 tons/hours Stephan COOK-IT STEPHAN Conti-Lines 18

19 Turn-key solutions convenience food Raw material preparation Raw material mixing Processing Dosing and packaging Secondary packaging End of line packaging 19

20 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 20

21 STEPHAN solutions for confectionery products STEPHAN Chocolate Processing -optimum quality- STEPHAN Marzipan Processing -formula for success- STEPHAN Rework Processing -from reject to high quality- STEPHAN Marzipan Processing -formula for success- Chocolate fillings Ganache Truffle masses Coatings Chocolate and fruit sauces Marzipan Almond Paste Persipan (apricot kernels) Biscuits Waffles Pralines Cookies 21

22 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 22

23 STEPHAN Universal Machines STEPHAN Universal Machines are characterized by exceptional versatility. They are all-purpose, robust and long lasting, easy to clean and multiple working steps can be carried out in one machine. The small standard Universal Machines are available from 5 74 l. STEPHAN UMC 5 STEPHAN UM 74 23

24 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 24

25 STEPHAN Microcut Processes Dispersing Cutting Emulsifying Homogenizing Applications Meat emulsions Liver paté Skin emulsions Various other emulsions Cream Soups Baby food Vegetable grinding Biscuit rework grinding STEPHAN Microcut MCHD

26 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Universal Machines Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 26

27 The STEPHAN test facility Our test facility enables you to test your products of STEPHAN-engineers and STEPHAN technologists. 200 square metres 7 platforms under production conditions state-of-the-art laboratory computer interfaces 27

28 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 28

29 Process Engineering PROCESS ENGINEERING & AUTOMATION is a core competence in Process integration: solutions rather than product critical to the performance of plant and equipment Our Engineering Portfolio: Pre-Engineering / Design Studies Technological Support Project Engineering Turnkey Project Management Process Integration / Automation 29

30 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 30

31 Process Units Our Process Units STEPHAN CIP Modules STEPHAN Container Stations STEPHAN Drum Discharging Stations STEPHAN Process and Mixing Systems 31

32 IMA Group Stephan Machinery Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifier Test Facility Process Engineering Process Units Integrated Automation Solutions 32

33 Automation Modules Our Automation Modules STEPHAN Recipe Management STEPHAN Batch Report STEPHAN Preventative Maintenance STEPHAN Spare Parts 33

34 Integrated Automation Solutions Central Database Server Management Execution System (Reporting, Batch Tracking, Quality Control, etc.) Interface to ERP Systems Office Ethernet / TCP/IP Office Ethernet / TCP/IP SCADA / HMI Systems (Redundant Server Architecture) Operator Panels (Clients) Interface to Third Party Suppliers PLC (e.g. SIMATIC S7) PLC (e.g. SIMATIC S7) PLC (e.g. SIMATIC S7) Operator Panel Decentralized IOs Solenoid Valves Variable Speed Drive (VSD) Operator Panel Decentralized IOs Solenoid Valves Variable Speed Drive (VSD) Decentralized IOs Operator Panel Solenoid Valves Variable Speed Drive (VSD) 34 34