Focused Expertise. Benchmark Performance.

Transcription

1 Focused Expertise. Benchmark Performance. 2x64 Mold for Flip-Top Closures Caps & Closures Thinwall & IML Medical Food Service Housewares and Other

2 Challenge Us! StackTeck is an innovative injection mold manufacturer with industry leading experience building molds for speciality caps, closures, food containers, all consumer goods, housewares, personal care, cosmetics, medical, pharmaceutical and other high volume applications. Welcome to StackTeck Our customers are the reason for everything we do. It s about exceeding customer expectations, working leaner and more efficiently while building lasting relationships. We take pride in earning the role of trusted advisor, beyond simply building molds to order. It s critical for us to make sure we understand our customer s challenges and collaborate closely to provide an appropriate, unique solution. Challenge us to Deliver a Great Customer Experience. Vince Travaglini, President and CEO 2

3 New Benchmark in Customer Service We ve recently invested in our TeckCenter customer meeting rooms and added a new lounge so our visitors have a comfortable space during mold qualifications or while engaging in technical meetings. State of the art web conferencing and internet connectivity keeps our visitors in touch with home base. One of the five large conference rooms at the TeckCenter. The customer lounge enables visitors to step away from meetings to a comfortable space to call home or check s. 3

4 4 Global Product D

5 t Development Partner As a single source product development partner, we provide early guidance to select the most productive molding technologies for the application, and work with your team to achieve the lightest, strongest part design with the lowest cost and the fastest cycle. StackTeck works with Milacron * for barrier coinjection packaging, a leading co-injection provider: Process has been commercialized for several injection molded barrier containers High cavitation systems are running production in Europe and in the Americas Molds built up to 64 cavities for 650T, 800T and 1000T systems The first Klear Can commercial application was launched in StackTeck has built a reputation for managing large global OEM mold programs. * Milacron is a registered trademark of Milacron LLC. Klear Can images are the property of and appear courtesy of Milacron LLC. 5

6 Leaders in Innovation Advantages of IML Technology Maximize use of printing space on product surfaces Photo quality graphics superior to downstream offset printing Suitable for short production runs with simple changeovers Mold and Ship process eliminates inventory Eliminates print room scrap Simplified bar coding Difficult to counterfeit package In-Mold Decorating IMDA Awards StackTeck has been awarded with In-Mold Decorating Association (IMDA) awards four times in the last decade. StackTeck is a charter member of the IMDA. IMDA Award Winners 6

7 Innovative Technologies Quick Product Change (QPC) Increased production and flexibility Lower inventories Improved plant productivity Modules are changed out in sets to enable rapid product change over Mold services (water, air, power, etc.) do not need to be disconnected 1x16 In-Mold Fold Under Band Closing Mold Parts retrieved via rotating arms Fold under bands closed by mold during second cycle 7

8 Carbonated Soft Drinks (CSD) Molds 1x96 Tamper Evident CSD Closure Mold Less complex mold (fewer parts and controls) Smaller (better machine compatibility) Faster (more productive) More durable (less maintenance) 8

9 Collapsing Core Mold In-Mold Closing (IMC) Enable the molding of creative packaging solutions, including 360 degrees of internal threads or undercuts Zero wear design Low maintenance required All components are water cooled Proven IMC designs to integrate the closing rack and maximize mold cavitation Separate motions of closing arms that optimize the control of closing force (especially in high cavitation molds) resulting in fast cycle times Stack Molds 4x24 Lid Mold Increased output of a given molding machine and operation 9

10 Family Molds 2+2 Family Mold with E-Multi Molding 2 pails and 2 handles simultaneously Handle injection from auxiliary injection unit Handle can snap easily to pail via down stream automation 10

11 Unscrewing Molds 2x64 Unscrewing Cap Mold Optimized cooling allowing short cycle times Innovative approaches to actuate core rotation or to rotate cavities instead of cores Well proven design that maintains a good water seal on the rotating cores World s First Co-Injection Stack Mold 2x32 Mold for Barrier Cup Photo compliments of Milacron Co-Injection 11

12 StackTeck s KoolTrack Optimized cooling channels follow 3D part geometry Proprietary bonding process in stack manufacturing Faster cycle times based on design, bonded construction materials and inserts 12

13 TRIM (Thin Recess Injection Molding) L/T Ratio over 500 Ultra thin panels 50% thinner 20%-40% weight reduction vs. current state-ofthe-art Latest designs enable dry offset printing First TRIM stack mold in production in

14 Specialty Medical Molds 1x24 Test Tube Mold 14

15 Specialty Medical Molds 2x16 Medical Vial Mold 15

16 12 Test Bays IML Pilot Cell Permanent asset for customers on an ongoing basis Minimizes the cost of prototyping IML parts Only requires molding surface components, a mandrel and a magazine 16

17 Full Service Solutions Provider With industry leading capacity and innovation, StackTeck offers significant industry experience as a product development partner as well as a key support for new product launches. StackTeck s broad scope of offerings include: Part Development Mold Design FEA Analysis Stress Thermal MFA Analysis Piloting Testing Prototyping Production Molds Repairs Refurbishment Service System Integration Part Development Mold Making Capacity 17

18 Servo Driven Systems StackTeck has successfully developed and implemented servo drives for unscrewing and flip top cap molds. This technology enables a more effective arrangement of mold drive shafts, belts and pulleys while incorporating a sealed drive system. Servo Driven Technology features: Unscrewing drive system is encapsulated for clean room molding Premium servo motor and controls componentry from a global leader Improved energy efficiency compared to hydraulic rack and pinion Mold maintenance requirements are significantly less Simple system with superior part ejection control and reduced cycles Unscrewing speed increased by 200% In-mold closing time for flip-top molds reduced by 75% 18

19 Corporate Headquarters 1 Paget Road, Brampton, Ontario Canada L6T 5S2 T: F: stackteck@stackteck.com Regional Sales Representative Offices México T: +52 (33) stackteckmexico@stackteck.com Contract Service Partners in Mexico South America - Colombia T: stacktecksa@stackteck.com South East Asia - Thailand T: and stacktecksea@stackteck.com Contract Service Partners in Thailand and Australia EMEA (Europe, Middle East, Africa) - France T: pmafille@stackteck.com Contract Service Partner in Italy 19

20 Focused Expertise. Benchmark Performance. Canada Colombia France Mexico Thailand Copyright 2018 StackTeck Systems Limited Covered by Canadian, US and foreign patents.