Optimising Equipment Maintenance & Replacement Decisions

Transcription

1 An Intensive 5 Day Training Course Optimising Equipment Maintenance & Replacement Decisions 28 Oct - 01 Nov 2019, Kuala Lumpur 29 Dec Jan 2020, Abu Dhabi 18-MAR-19 PetroKnowledge is recognized by the Society for Maintenance & Reliability Professionals (SMRP) as an Approved Provider. The SMRP Approved Provider status allows PetroKnowledge to host a number of Maintenance & Reliability related continuing education trainings. This training course is approved by SMRP to issue 25 Continuing Education Course Hours (CECHs) towards recertification of CMRP and CMRT credentials.

2 Optimising Equipment Maintenance & Replacement Decisions WHY CHOOSE THIS TRAINING COURSE? Major world companies from the process and petrochemical industry have developed their maintenance practices based on the optimisation of predictive maintenance management system. This approach works well for both stationary and rotating equipment and includes continuous condition monitoring and the detailed inspection of vital elements of the equipment. The optimisation of the maintenance activities includes the spare parts handling, the selection of the right size and skill of maintenance crew with consideration of potential outsourcing i.e. subcontracting. Based on the collected data on reliability of the equipment in operation, Maintenance department can complete the Fitness for Service analysis based on which the decision can be made about 3Rs: Run, Repair or Replace, for the particular component of the equipment. Final decision regarding equipment replacement depends very much on the economic and safety aspect that must be taken into consideration. This training course is intended to introduce the participant to the process of making decisions regarding equipment maintenance optimisation including equipment replacement. Various optimisation techniques will be presented and the optimisation criteria explained. This PetroKnowledge course will also include several workshops with case studies and real world problems to be solved. This will enable all participants to actively take part in the team work and classroom discussions. The training course will feature: Main types of equipment failure mechanisms Maintenance methodologies and economic aspects Spare parts handling and storage modeling Risk assessment and management Equipment inspection and fitness for service analysis WHAT ARE THE GOALS? By the end of this training course, the participants will be able to: Identify equipment failures, and the impact on plant reliability Understand the cost-effectiveness of Preventive/ Predictive Maintenance program Apply techniques of optimisation of various maintenance activities Define criteria for work-crew size, spare parts and equipment replacement Make the important decision on the basis of the cost and benefit analysis Incorporate safety objectives to the equipment repair or replacement optimisation WHO IS THIS TRAINING COURSE FOR? This training course is suitable to a wide range of professionals but will greatly benefit: Operation, technical production & service professionals Technical professionals responsible for maintenance and repair of equipment Professionals involved in inspection and reliability Technical professionals dealing with risk assessment and integrity analysis Technicians dealing with regulating and metering and other measurements

3 DAILY AGENDA Day One: Physical Asset Management & Failure Analysis Competency Description: Familiarization with asset management and types of failures Types of maintenance systems Modes of failures Weibull distribution Physical Asset Management Maintenance Management: Preventive / Predictive Approach Nature and Modes of Equipment Failure Failure Modes & Effect Analysis (FMEA) Analysis of Component Failure data using the Weibull Distribution Censored Data, the 3-Parameter Weibull, and the Kolmogorov-Smirnov Test Day Two: Preventive Maintenance & Spare Parts Replacements Competency Description: Ability to select spare parts replacement options HOW WILL THIS TRAINING COURSE BE PRESENTED? This PetroKnowledge course will be conducted along workshop principles with formal lectures and interactive examples, which will result in the active participation of all delegates in discussions and teamwork of problem solving. There will be several class-workshops during which case studies and real life problems will be solved in team work. This will provide understanding of the problems and illustrate the efficient application of modern maintenance optimisation technologies. There will be ample opportunities for active, open discussions and sharing professional experiences on various industrial applications. All course materials will be provided. Concept of Reliability & Availability Methods of spare part replacement Handling Not-In-Kind spare parts Reliability and Availability Concept: MTBF & MTTR Reliability Improvement through Reduction of Downtime Maintenance Performance Quantification Preventive Maintenance & Spare Part Handling Spare Parts Provisioning: Prediction Models and Techniques Management of Change: In-Kind Spare Parts Optimising Equipment Maintenance & Replacement Decisions

4 Membership No.: Day Three: Equipment Inspection & Fitness for Service Competency Description: Understanding the calculation of fitness for service and remaining life of equipment Risk based inspection Risk management Fitness for service Condition Monitoring & Inspection Risk Based Inspection (RBI) Risk Matrix: Management and Mitigation Measures Reliability Improvement through Inspection Inspection Scope & Frequency Fitness for Service Analysis (FFS) Day Five: Total Productive Maintenance & Safety Competency Description: Recognizing safety in connection with total productive maintenance Return of investment ROI Concept of total productive maintenance KPI indicators Capital Investment in Equipment and Maintenance: ROI Total Productive Maintenance Safety in Maintenance Work KPI and OEE: Leading and Lagging Indicators Summary and Conclusions Day Four: Economics of Maintenance, Repair & Replacement Competency Description: Familiarization with economic aspects of maintenance Use of CMMS Optimisation of maintenance Economic impact of equipment replacement QUALITY CERTIFICATION Management of Maintenance Resources Effective Use of CMMS Maintenance Organization Analysis : Crew size Equipment Repair or Replacement Decision Economic Aspect of Maintenance Outsourcing: Subcontract Economic Aspect of Equipment Replacement Member of Clear Concepts. Clean Environment. The PMI Registered Education Provider logo is a registered mark of the Project Management Institute, Inc. Optimising Equipment Maintenance & Replacement Decisions

5 Optimising Equipment Maintenance & Replacement Decisions 4 DATE VENUE FEE($) 28 Oct - 01 Nov 2019 Kuala Lumpur - Malaysia 5, Dec Jan 2020 Abu Dhabi - UAE 5,950 This fee is inclusive of Documentation, Lunch and Refreshments Please use BLOCK CAPITALS to fill in this form. It is important that you read carefully through all information before starting to complete the form. REGISTRATION DETAILS Family Name: First Name (Mr./Ms.): Position: Company: Mailing Address: Telephone: Mobile: Fax: AUTHORISATION Authorisation By: Position: Company: Mailing Address: Telephone: Mobile: Fax: IN-HOUSE TRAINING Maximize your training budget and have several members of your staff, who require specific training, to attend with the advantage of not incurring additional travel costs when attending a public training courses & seminars. Would you like a PetroKnowledge training course delivered at a time or location to suit you? Would you like PetroKnowledge to tailor a course from our comprehensive library of programmes? Or would you like us to create an entirely new, bespoke course to suit the exact needs of your organisation? Working in partnership with our clients, PetroKnowledge provides an enjoyable, creative learning experience that enables participants to develop their skills and knowledge. We can deliver not only generic, off-the-shelf courses from our extensive learning portfolio, but we can provide tailored as well as bespoke learning on any aspect of skill development or knowledge. Our in-house courses are conducted by the same expert trainers who conduct PetroKnowledge public courses so you can be assured they will fulfill the learning objective of any organisation

6 BOOKING TERMS & CONDITIONS Booking Bookings for courses can be made via our website (petroknowledge. com) or by contacting our Registration Desk on or at reg@petroknowledge.com For on-line bookings, please select the course that you require and click on the Register Now button, following the instructions step by step Upon receipt of booking in order, enrollment on the respective training course will be confirmed by Registration Team with all necessary documentation Invoicing and Payment Our fees include course presentation, relevant materials, physical & digital documentation, lunch and refreshments served during entire training. Accommodation charges are not included in the course fees Course fees are payable upon booking unless a valid, authorized Purchase Order is provided and accepted Invoices will be sent via /courier to the ID/name and address provided We prefer to have the fees payment in our account before the start of training course. However, if your company has a different payment policy, the same should inform us in advance The currency of fees is in US Dollars (USD). Payments can be made in USD or UAE local currency AED (Arab Emirates Dirhams) either by Bank Transfer or by Credit Card. Our Bank Account details will be provided on the Invoice Please note that we do accept payment by cash, in USD or AED, only for the last minute bookings Cancellation of Courses It may be necessary for PetroKnowledge to amend or cancel any course, course times, instructors, dates or published fees due to unforeseen circumstances and we reserve the right for such changes Any amendments will be advised before the course start date and any bookings already paid in full will not be subject to increased fees Cancellation by Client Once you have completed your booking, received your confirmation of enrollment and a dated payment Invoice, you are deemed to have a contract with PetroKnowledge. You reserve the right to cancel this contract given the below terms All cancellations must be received in writing at reg@petroknowledge. com and info@petroknowledge.com at least 14 days prior to the training After the cancellation period has expired, consideration may be given, on a case to case basis, if a registered delegate nominates a substitute on the same course, shifts to next session of the course or moves to a new course For a cancellation request made on or before the statutory 14 day cancellation period, a refund may be given or a credit note issued which can be used against future course fees A 25% administration fee (of the total course fee at the time of booking) will be charged for any cancellations made outside of the statutory cancellation period OFFICES: Middle East: P.O. Box: , Abu Dhabi, U.A.E. Tel: Europe: AB25 1HF, 1Berry Street Aberdeen, Scotland, UK Tel: USA: Pennzoil Place 700 Milam, Suite North Tower Houston, Texas 77002, USA Tel: E: info@petroknowledge.com Attendance Certificate The daily course schedule should be accurately followed to ensure undeterred implementation of our training All delegates, who participated in their course throughout, will receive the Certificate of Completion on the last day Please report any foreseeable absences to a PetroKnowledge representative or to your sponsors directly An absence of three (3) or more sessions of the course will invalidate your eligibility for the Certificate of Completion Follow us on: