PARTS MANUAL LKO-100D ORANGE PEEL GRAPPLES V12153 X

Transcription

1 PARTS MANUAL LKO-00D ORANGE PEEL GRAPPLES V5 X

2 TABLE OF CONTENTS LKO-00D ORANGE PEEL GRAPPLE Information Identification Number Nomenclature Grapple Data Specification Sheet Parts LKO-00D Grapple Assembly Hoses Grapple Head Assembly Rotary Union and Fittings Cover Spindle Ring Bearing Rotary Union Assembly Seal Kit Cylinder Assembly Barrel Assembly Rod Assembly Seal Kit Grapple Leg Replaceable Parts Optional Grapple Leg Kits Drawing 80V8 80V9 80V 6V0 Drawing 50W W W 587V955 5W50 66Y78 69Y66 587V888 85V Page Page THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. //0 TABLE OF CONTENTS V5 X I

3 LOCATION OF PARTS LKO-00D ORANGE PEEL GRAPPLE Pin: Crosshead Mounting - see page 60- Spindle - see page 6- Cover - see page 6- Fittings - see page 6- Ring Bearing - see page 6-5 Pin: Cylinder Base End - see page 60- Head Assembly - see page 60- Head - see page 6- Rotary Union - see page 6- Rotary Union Parts - see page 6- Rotary Union Seal Kit - see page 6- Hoses - see page 60- Cylinder - see page 60- Cylinder Assembly - see page 6- Cylinder Barrel - see page 65- Cylinder Rod - see page 66- Pin: Leg Mounting - see page 60- Pin: Cylinder Rod End - see page 60- Leg - see page 60- Leg Parts - see page 68- THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. //0 TABLE OF CONTENTS V5 X II

4 IDENTIFICATION NUMBERS The serial number plate is located on the grapple head as shown below. The serial and reference numbers for this grapple are stamped on the plate. When ordering parts or getting assistance, provide the serial number and reference numbers to the dealer. Serial Number Reference number Crosshead Grapple Grapple Serial Number Plate Cylinder Serial Number Plate Cylinder Serial Numbers THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. 6// 80V8 59-

5 NOMENCLATURE Component. Crosshead. Spindle. Ring Bearing. Grapple Head 5. Grapple Cylinder 6. Grapple Leg 7. Grapple Leg Mounting Pin 8. Cylinder Base End Mounting Pin 9. Cylinder Rod Eye Mounting Pin 0. Crosshead Mounting Pin. Rotary Union Inside Grapple Head ( Head is not shown ) 0 Inside Grapple Head THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. 6// 80V9 59-

6 GRAPPLE DATA Manufacturer Young Corporation Utah Avenue South P.O. Box 5 Seattle WA 98 Model Number LKO-00D Serial Number Grapple Weight Operating Pressure Open/Close,000 psi - 6,000 psi Operating Pressure Rotation,500 psi Rated Capacity yd Rated Gross Load 0,000 lbs THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. SERVICE AND MANTENANCE 6// 80V 59-

7 DWG. NUMBER: 6V0 8 7/6" " TOP VIEW LO-00D Orange Peel Grapple Weight,70 lbs Operating Pressure Open,000-6,000 psi Close,000-6,000 psi Rotation,500 psi 97" Operating Flow Open GPM Close 68 GPM Rotation 5 GPM Operating Times Open.0 sec. Close.0 sec. Rotation 8 - RPM 6 /" DOCUMENT USED ON 50W9 50W0 THE CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF YOUNG. ANY REPRODUCTION IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF YOUNG IS STRICTLY PROHIBITED. MATERIAL ENG B.B. DWN B.B. LO-00D GRAPPLE SPECIFICATION SHEET DATE /6/ SHEET OF 6V0 REV X 59-

8 DWG. NUMBER: 6V0 77 /8" TOP VIEW " 6 7/8" 8 7/8" 86 /" 00 /6" DOCUMENT USED ON THE CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF YOUNG. ANY REPRODUCTION IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF YOUNG IS STRICTLY PROHIBITED. MATERIAL ENG B.B. DWN B.B. LO-00D GRAPPLE SPECIFICATION SHEET DATE /6/ SHEET OF 6V0 REV X 59-5

9 PARTS BOOK FOR 50W ITEM QTY PART NO. DESCRIPTION 8W GRAPPLE HEAD ASSEMBLY 69Y LO-00D GRAPPLE LEG 07V8 PIN: CROSSHEAD TO SPINDLE 08W5 PIN: 5 65W PIN: 6 65W PIN: 7 6-9AA / - 0 NC x 7" LG. HHCS, GR.-8, BLACK 8 6-AA / - 0 NC x 7 /" LG. HHCS, GR.-8, BLACK AA / - 0 NC HEX LOCK NUT, GR.-8, BLACK 0 0- GREASE FITTING, /8 NPT 6 0V6 LOCK BAR 8 6-8AA / - 0 NC x /" LG. HHCS, GR.-8, BLACK 8 0- /" LOCK WASHER, BLACK 5W50 HYDRAULIC CYLINDER ELBOW: 90DEG STR THD ORFS TO SAE O-RING 6 8V7 HOSE ASSEMBLY 7 8V7 HOSE ASSEMBLY THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. LKO-00D GRAPPLE ASSEMBLY 8/6/ 50W0 60-

10 PARTS BOOK FOR 50W0 GRAPPLE CLOSE GRAPPLE OPEN HOSE ROUTING BASE END CYLINDER BASE END HOSES CONNECT FOUR HOSES FROM THE LOWER PORTS OF THE ROTARY UNION TO THE BASE END OF THE CYLINDER ROD END 7 CYLINDER ROD END HOSES CONNECT FOUR HOSES FROM THE UPPER PORTS OF THE ROTARY UNION TO THE ROD END OF THE CYLINDER 6 ITEM QTY PART NO. DESCRIPTION 5W50 HYDRAULIC CYLINDER 6 8V7 HOSE ASSEMBLY 7 8V7 HOSE ASSEMBLY THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. LKO-00D GRAPPLE ASSEMBLY 8/6/ 50W0 60-

11 PARTS BOOK FOR 8W ITEM QTY PART NO. DESCRIPTION 60Y5 GRAPPLE HEAD FABRICATION 85W BEARING, RING 8Y7 SPINDLE 5089P005 DOWEL PIN AA 5/8 - NC x /" LG. GR.-8 FHCS, BLACK OXIDE ADAPTER SAE STR THD TO SAE STR THD FITTING ADAPTER, SAE TO JIC 5 DEG FITTING ADAPTER, SAE TO JIC 5 DEG FITT: CAP, " JIC 0 7- FITT: CAP, /" JIC 0- GREASE FITTING, /8 NPT 60- /" NPT HOLLOW HEX PLUG 8W ROTARY UNION ASSEMBLY 00-9AA 5/8" - NC SOCKET HEAD CAPSCREW, BLACK OXIDE, 9" LG ELBOW: 90DEG STR THD ORFS TO SAE O-RING ELBOW: 90DEG STR THD ORFS TO SAE O-RING 7 9V9 MOTOR MOUNT COVER AA / - NC x " LG.HHCS, GR.-8, BLACK 9 99-HT /" FLAT WASHER, HARDENED 0 6V8 ROTARY UNION STOP BRACKET 6V89 RING BEARING REMOVAL AND INSTALLATION DRAWING 6V87 ROTARY UNION REMOVAL AND INSTALLATION DRAWING THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. GRAPPLE HEAD ASSEMBLY 8/6/ 8W 6-

12 PARTS BOOK FOR 8W INDEXING MARK 5 6 FITTINGS AND ROTARY UNION THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. GRAPPLE HEAD ASSEMBLY 8/6/ 8W 6-

13 PARTS BOOK FOR 8W COVER THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. GRAPPLE HEAD ASSEMBLY 8/6/ 8W 6-

14 PARTS BOOK FOR 8W 5 INDEXING MARK SPINDLE THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. GRAPPLE HEAD ASSEMBLY 8/6/ 8W 6-

15 PARTS BOOK FOR 8W 5 RING BEARING THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. GRAPPLE HEAD ASSEMBLY 8/6/ 8W 6-5

16 PARTS BOOK FOR 8W NOTES: ) SEAL KIT 587V955 INCLUDES ITEMS #6, #7, #8 & #9. ) THRUST RINGS (ITEM #5) ARE NOT INCLUDED IN THE SEAL KIT AND MUST BE ORDERED SEPARATELY ITEM QTY PART NO. DESCRIPTION 8Y8 ROTARY UNION SPINDLE 55Y9 ROTARY UNION HOUSING 5W77 ROTARY UNION CAP 008-8AA / - NC x /" LG. SHCS, GR.-8, BLACK 5 77V9 THRUST RING 6 5P006 WEAR RING, /" O.D. x /" WIDE 7 50P SEAL, O-RING, " I.D. x /" O.D. x /8" WALL 8 55P8 SEAL, DOUBLE ACTING, /" I.D. 9 56P8 SEAL, SINGLE ACTING, /" I.D. THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. ROTARY UNION ASSEMBLY //0 8W 6- B

17 DWG. NUMBER: 587V955 LTR CHANGE BY DATE A ECO5887 JS /5/0 TOLERANCE: EXCEPT WHERE SPECIFIED DECIMAL:.XX +/-.0.XXX +/-.00 FRACTIONAL: +/- /6 ANGULAR : +/- STATUS INITIALS CHECKED PRE-PROD. PRODUCTION DATE A INSTALL SINGLE ACTING SEAL WITH BACK-UP FACING AWAY FROM OIL PASSAGE AS SHOWN. OIL PASSAGE A OIL PASSAGE A A ASSEMBLY INSTRUCTIONS: MOUNTING BOLTS INSTALL SINGLE ACTING SEAL WITH BACK-UP FACING AWAY FROM OIL PASSAGE AS SHOWN.. PARTS INSPECTION: INSPECT HOUSING SEAL GLANDS FOR GOUGES AND SCRATCHES WHICH WILL BE A SOURCE OF OIL LEAKAGE. CHECK SPINDLE SURFACE FOR SMALL SCRATCHES IN SEAL AND WEAR RING LOCATIONS. CLEAN, DEBURR AND REPAIR AS REQUIRED. SEAL INSTALLATION: TAKE CARE TO AVOID SCRATCHING OR GOUGING SEAL AND WEAR RING GLANDS DURING INSTALLATION OR REMOVAL. ORIENT SINGLE ACTING SEALS WITH BACK-UPS FACING AWAY FROM OIL PASSAGES AS SHOWN. SEALS WILL HAVE TO BE BENT INTO A KIDNEY SHAPE TO INSTALL INTO GROOVES. BEND SEAL BACK-UPS AS LITTLE AS POSSIBLE. ROTARY UNION ASSEMBLY: LUBRICATE SPINDLE O.D. AND HOUSING I.D. WITH HYDRAULIC OIL OR VASELINE AND ASSEMBLE ROTARY UNION. APPLY ANTI-SEIZE LUBRICANT TO MOUNTING BOLTS AND TORQUE TO 77 FT - LBS. ROTATE HOUSING TO ENSURE THAT IT TURNS FREELY. A A A A THRUST RINGS ARE NOT PART OF SEAL KIT AND ARE SHOWN FOR REFERENCE ONLY. ITEM QTY PART NO. DESCRIPTION 5P006 WEAR RING, /" O.D. x /" WIDE 50P SEAL, O-RING, " I.D. x /" O.D. x /8" WALL 55P8 SEAL, DOUBLE ACTING, /" I.D. 56P8 SEAL, SINGLE ACTING, /" I.D V955 SEAL KIT (INCLUDES THE FOLLOWING PARTS) USED ON DOCUMENT 8W 8W79 THE CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF YOUNG. ANY REPRODUCTION IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF YOUNG IS STRICTLY PROHIBITED. V SIZE ENG B.B DWN B.B ROTARY UNION SEAL KIT DATE SCALE :6 SHEET OF 587V REV A

18 PARTS BOOK FOR 5W ITEM QTY PART NO. DESCRIPTION 0W8 CYLINDER HEAD 0W80 PISTON, /" DIA 007-AA 7/6 - NC x /" LG. SHCS, GR.-8, BLACK 99-0HT 7/6" FLAT WASHER, HARDENED RING: RSN SPIROLOX x.75 LOCK PIN:/8 OD 0 HT T & P X 7/8 LG PLUG: STR THD 587V888 KIT, CYLINDER SEAL, / BORE X / ROD CONN: STR THD ORFS TO SAE O-RING 5-08 CAP, /" ORFS 66Y78 BARREL ASSEMBLY 5 69Y66 ROD ASSEMBLY THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. HYDRAULIC CYLINDER 8/9/5 5W50 6- X

19 PARTS BOOK FOR 66Y78 NOTE: INSTALL ROD WIPER WITH LIP FACING OUTWARD. ITEM QTY PART NO. DESCRIPTION 89P00 METAL ENCASED ROD WIPER 5V557 BUSHING, STEEL 0- GREASE FITTING, /8 NPT THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. BARREL ASSEMBLY 8/9/5 66Y X

20 PARTS BOOK FOR 69Y66 NOTE: INSTALL ROD WIPER WITH LIP FACING OUTWARD. ITEM QTY PART NO. DESCRIPTION 0- GREASE FITTING, /8 NPT 5V557 BUSHING, STEEL 89P00 METAL ENCASED ROD WIPER THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. ROD ASSEMBLY 8/9/5 69Y66 66-

21 DWG. NUMBER: 587V888 LTR CHANGE BY DATE TOLERANCE: EXCEPT WHERE SPECIFIED DECIMAL:.XX +/-.0.XXX +/-.00 FRACTIONAL: +/- /6 ANGULAR : +/- STATUS CHECKED PRE-PROD. PRODUCTION ITEM QTY PART NO. DESCRIPTION FUNCTION 59P.50 CAPPED "T" SEAL PISTON MAIN SEAL 59P80 WEAR RING, GLASS FILLED PISTON WEAR RING 50P0 O-RING: /" I.D. X /8" C.S. PISTON TO ROD SEAL 50P0 O-RING BACK UP RING: /" I.D. X /6" C.S. PISTON TO ROD BACK UP 5 500P6 O-RING CYLINDER HEAD SEAL 6 50P6 O-RING BACK UP RING CYLINDER HEAD BACK UP 7 509P08 WEAR RING ROD WEAR RING 8 50P0 URETHANE BUFFER SEAL ROD BUFFER SEAL 9 55P006 ROD SEAL MAIN ROD SEAL 0 5P00 SPLIT BACK UP RING MAIN ROD SEAL BACK UP 89P507 METAL ENCASED ROD WIPER: /" X 5/6" LG. ROD WIPER REF CYLINDER HEAD (0W8) REF PISTON (0W80) INITIALS DATE NOTES: SEAL ORIENTATION IS CRITICAL. SEALS CAN BE HEATED IN 0 F OIL TO EASE INSTALLATION. DO NOT USE HOT WATER AS IT MAY DAMAGE SEALS. DO NOT DAMAGE SEAL GLANDS DURING SEAL INSTALLATION OR REMOVAL. DAMAGE (SMALL SCRATCHES FROM SCREWDRIVERS) CAN CAUSE LEAKS. DOCUMENT USED ON 5W9 THE CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF YOUNG. ANY REPRODUCTION IN PART OR IN WHOLE WITHOUT THE WRITTEN PERMISSION OF YOUNG IS STRICTLY PROHIBITED. MATERIAL ENG S.S. DWN S.S. CYLINDER SEAL KIT.5 BORE X.5 ROD DATE SCALE 6-7- : SHEET OF 587V REV X

22 NOTE: ) INSTALL BUSHINGS WITH GROOVES FACING INWARD. ) INSTALL SEALS WITH LIP FACING OUTWARD OPTIONAL TIP POINT 8 ITEM QTY PART NO. DESCRIPTION REF GRAPPLE LEG (REFERENCE) W57 CASTING: LEG TIP 5W5 BUSHING, STEEL 89P008 METAL ENCASED ROD WIPER 5 6V7 WELD SPECIFICATION, A-5 (T-) 6 6V6 WELD SPECIFICATION (A-757) 8 W6 CASTING: LEG TIP POINT THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. 69Y GRAPPLE LEG PARTS 0/5/009 85V7 68-

23 OPTIONAL GRAPPLE LEG KITS NOTES: EACH KIT HAS ALL THE PARTS NECESSARY TO MODIFY ONE COMPLETE GRAPPLE THE LEG REINFORCEMENT KIT AND THE LEG TIP REINFORCEMENT KIT CAN NOT BE USED ON THE SAME GRAPPLE ITEM QTY PART NO. DESCRIPTION 587W870 LEG REINFORCEMENT KIT 587Y875 LEG ENCLOSURE KIT 587W880 LEG TIP REINFORCEMENT KIT THE CONTAINED IN THIS DRAWING IS THE PROPERTY OF YOUNG SEATTLE WA. 69Y GRAPPLE LEG PARTS 0/5/009 85V7 68-