INSPIRED BY EFFICIENCY CATALOG PALLET CONVEYOR MODULES

Transcription

1 INSPIRED BY EFFICIENCY CATALOG PALLET CONVEYOR MODULES

2 PRODUCT LOCATER EUR EPAL paet Pastic EPAL paet Industria paet Cosed bock paet GMA paet Longway Crossway Longway Crossway Longway Crossway Longway Crossway Longway Crossway Tangentia Torque transmission Roer-to-roer Drive Gear motor Paet type Paet Drive Products Page Roer Conveyor PM 9710 PM 9711 Chain Conveyor PM 9715 PM 9720 Roer Chain Roer Chain Roer Chain Roer/chain Roer/chain Chain Roer Roer Chain Roer Chain Roer Chain Roer/chain Roer/chain Chain Roer Transfer PM PM 9732 Turntabe PM 9735 PM 9737 = suitabe = not suitabe Interro

3 Symbos Contents Max. oad capacity 1,200 kg per paet Suitabe for EUR EPAL paet Suitabe for cosed bock paet Suitabe for GMA paet Suitabe for industria paet The Interro Group 4 Interro Patform for Paet Conveyor Modues 6 Product Overview 8 Interro Roer Conveyor 10 Interro Chain Conveyor 22 Interro Chain Transfer 26 Interro Roer Transfer 30 Interro Turntabe 34 Appication Notes 42 Suitabe for pastic EPAL paet Gear motor Paet Drive Roer-to-roer chain drive Tangentia chain drive Interro 3

4 THE INTERROLL GROUP The Interro Group is a gobay eading suppier of high-quaity key products and services for interna ogistics. The company, which is isted on the stock exchange and has its headquarters in Switzerand, empoys some 2000 peope in 32 companies around the gobe. The soutions for our customers' daiy ogistica chaenges are based on Interro key products that are buit on a wordwide common patform. Conveyor roers Interro is the wordwide eading provider of conveyor roers that can be found in a mutitude of appications in interna ogistics. For the roer production, we merge quaity, fexibiity and speed. More than 13 miion roers in 60,000 variants eave our pants wordwide every year. Our production is aways order-driven, even for the smaest order quantities and, if desired, even with a deivery time of 24 hours. Proven. Drives and Contros Interro is a eading manufacturer in the segment of DC motor roers and drum motors. Interro RoerDrive and their contros are used in automated conveyor technoogy. Energy-efficient DC drives are instaed in decentraized conveyor systems and, as a resut, optimize energy demand and materia fow. The bus interface enabes integrating the zero pressure accumuation conveyor technoogy into Industry 4.0 systems. Interro Drum Motors are designed for use in bet conveyors and conveyor systems. These robust, high-quaity bet drives enabe the construction of maintenance-free, energy-efficient conveyor bet systems for the majority of industria appications as we as for food processing, baggage handing and supermarket checkouts Interro

5 THE INTERROLL GROUP Hoding Goba Competence Centers Saes, Production & Service Regiona Competence Centers Conveyors & Sorter The Moduar Conveyor Patform (MCP) from Interro offers highest fexibiity: a broad spectrum of modues, consisting of roer conveyors, bet conveyors as we as key products such as high-performance diverts or spira ifts, covers a requirements of the materia fow. The Interro crossbet sorters were deveoped with an eye on precision for fast and precise sorting of goods of a types from 50 g to 35 kg. More than 300 Interro sorters are used every day by the argest CEP payers and E- commerce enterprises wordwide. The brand-new moduar paet conveyor patform (MPP) offers roer and chain conveyors as we as specia conveyors such as transfers and turntabes to create a fuy integrated, robust, space-saving and energy-saving soution for high throughput handing of paets. Paet & Carton Fow Interro Paet Fow and Carton Fow is the first choice when it comes to rapid turnarounds and optimizing the storage and commissioning process. Thanks to its efficiency and robustness, Paet Fow ensures ong-term avaiabiity and more fexibiity for peaks in orders. The compact design reduces space requirements by up to 50 percent compared to conventiona soutions. The integrated TimePus Separator as we as the Magnetic Speed Controer increase the safety of the work environment and significanty reduce the risk of damages to goods. The Interro Carton Fow soutions are efficient as we as ergonomic, and were deveoped to improve the commissioning output Interro 5

6 INTERROLL PLATFORM FOR PALLET CONVEYOR MODULES Introduction of the new moduar conveyor patform for paets Reiabe and efficient handing of paets pays an important roe in the materia fow. High-capacity storage that uses the east amount of space is not the ony aim here. It is just as important to minimize the transportation times between goods receipt and goods issue or storage, or between production and picking areas in companies, and automate them for high efficiency whie at the same time benefiting from streamined panning processes, a ow instaation workoad and fexibe design options. The new moduar paet conveyor patform MPP is a versatie soution for handing paets. Combined with the company s tried-and-tested fow storage soution, Interro s new paet conveyor patform provides the idea basis for creating comprehensive storage and conveyor soutions for a kinds of appications Interro

7 INTERROLL PLATFORM FOR PALLET CONVEYOR MODULES Fexibiity and robustness make the difference Customized appications The modues can transport paets with a weight of up to 1,200 kiogram at a maximum speed of 0.5 meters per second. The temperature range is from 28 to +40 degrees Cesius, which means that the MPP can even be used in the deep freeze area. Depending on the contro system used, it is possibe to design the system for different weights, run it at variabe speeds or integrate positioning functions. Space-saving design A conveyor soution, combining various modues, is instaed at a height of 350 miimeters, making it very easy to insert and remove the paets using a forkift truck. Lower assemby heights are aso possibe for a simpe conveyor ine. Minima instaation effort The modues are perfecty matched and each deivered fuy pre-assembed, minimizing instaation time. An additiona advantage of the moduar structure is that ater changes and enhancements to the materia fow or system are easy and cost-efficient. Simpe panning, fexibe design Designing and creating the fuy moduar system is straightforward and user-friendy with the popuar Interro Layouter too. The MPP encompasses chain or roer conveyors as we as additiona modues such as 90-degree turning units and rotary pates. Specia modues for specific functions are aso avaiabe on request Interro 7

8 PRODUCT OVERVIEW Straight Conveyors Roer Conveyor PM 9710 page 10 Roer Conveyor PM 9711 page 14 GMA Roer Conveyor PM 9715 page 18 Chain Conveyor PM 9720 page 22 Transfers Chain Transfer PM 9730 page 26 Roer Transfer PM 9732 page 30 Turntabes Turntabe with Roer Conveyor PM 9735 page 34 8 Turntabe with Chain Conveyor PM 9737 page Interro

9 PRODUCT OVERVIEW Accessories Impact Protection Support End Stop Feeding Chute Running Boards Photo Ce Hoder Driven Transmissions Chain Conveyor Side Guide Sensor Hoder Interro 9

10 INTERROLL ROLLER CONVEYOR PM 9710 Product description The roer conveyor is suited for horizonta transport of fu and empty paets. The roers can be reocated quicky due to the tangentia drive principe and frame design. The chain tensioning station on the outside aows for easy re-tensioning of the precision roer chain. At the same time, the rigid frame profie serves as side guide. The drive can be instaed on the right side or optionay on the eft in the direction of trave. Foor irreguarities can easiy be compensated with adjustabe supports Interro

11 INTERROLL ROLLER CONVEYOR PM 9710 Technica data Genera technica data Max. oad capacity Conveyor speed Ambient temperature Incine/decine Drive Rated votage Motor type Power 1000 kg/m 0.1 to 0.5 m/s 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Up to max. 4% (for certain motor variants ony) 400 V Gear motor 0.12 to 0.75 kw Paet Conveyors Roer chain 5/8" x 3/8" Roer Roer type Interro Series 3950 Roer diameter Sprocket Wa thickness of roers Materia 89 mm Z18 3 or 5 mm Stee, zinc-pated Profie Mounting hoe pitch Dimensions Coor Materia 25 mm 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 11

12 INTERROLL ROLLER CONVEYOR PM 9710 Dimensions ML TOR CW TW P Conveying good width (CGW) Modue conveying width (CW) Modue width (TW) Conveying height (TOR) Roer pitch (P) Modue ength (ML) 800, 1000, 1200 mm 860, 1060, 1260 mm 1000, 1200, 1400 mm 170 to 1200 mm 175 to 250 mm 750 to 5960 mm Interro

13 INTERROLL ROLLER CONVEYOR PM 9710 Appication Notes Paet Conveyors Interro 13

14 INTERROLL ROLLER CONVEYOR PM 9711 Product description The roer conveyor is suited for horizonta transport of fu and empty paets. Tensioning of the chains is not required because of the chain transmission from roer to roer. At the same time, the rigid frame profie serves as side guide. Foor irreguarities can easiy be compensated with adjustabe supports. The use of the Interro Paet Drive aows a compact design. Since the drive is ocated within the side profies, the individua modues can be instaed very cose to each other. Together with MutiContro and PaetContro, it is very easy to impement a zero-pressure accumuation conveyor Interro

15 INTERROLL ROLLER CONVEYOR PM 9711 Technica data Genera technica data Max. oad capacity Conveyor speed Ambient temperature Incine/decine Drive Rated votage Motor type Power 1000 kg/m 0.22 m/s 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Up to max. 4% (for certain motor variants ony) 400 V Paet Drive 0.07 kw Paet Conveyors Roer chain 5/8" x 3/8" Roers Roer type Interro Series 3950 Roer diameter Sprocket Wa thickness of roers Materia 89 mm Z18 3 mm or 5 mm Stee, zinc-pated Profie Mounting hoe pitch Dimensions Coor Materia mm 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 15

16 INTERROLL ROLLER CONVEYOR PM 9711 Dimensions ML TOR CW TW P Conveying good width (CGW) Modue conveying width (CW) Modue width (TW) Conveying height (TOR) Roer pitch (P) Modue ength (ML) 800, 1000, 1200 mm 860, 1060, 1260 mm 1000, 1200, 1400 mm 170 to 1200 mm 127 to 254 mm 300 to 5960 mm Interro

17 INTERROLL ROLLER CONVEYOR PM 9711 Appication Notes Paet Conveyors Interro 17

18 INTERROLL ROLLER CONVEYOR PM 9715 Product description The roer conveyor is particuary suited for GMA paets, but aso for other paet types for horizonta transport of fu and empty paets. The roers can be reocated quicky due to the tangentia drive principe and frame design. The chain tensioning station on the outside aows for easy re-tensioning of the precision roer chain. The drive can be instaed on the right side or optionay on the eft in the direction of trave (DOT). Foor irreguarities can easiy be compensated with adjustabe supports Interro

19 INTERROLL ROLLER CONVEYOR PM 9715 Technica data Genera technica data Max. oad capacity Conveyor speed Ambient temperature Incine/decine Drive Rated votage Motor type Power 1000 kg/m 0.1 to 0.5 m/s 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Up to max. 4% (for certain motor variants ony) 400 V Gear motor 0.12 to 0.75 kw Paet Conveyors Roer chain 5/8" x 3/8" Roers Roer type Interro Series 3500 Roer diameter Sprocket Materia Wa thickness of roers 60 mm Z13 Stee, zinc-pated 3 mm Profie Dimensions Coor Materia 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 19

20 INTERROLL ROLLER CONVEYOR PM 9715 Dimensions ML TOR CW TW P Conveying good width (CGW) Modue conveying width (CW) Modue width (TW) Conveying height (TOR) Roer pitch (P) Modue ength (ML) 1216 mm 1276 mm 1500 mm 170 to 1200 mm 76 mm 400 to 5960 mm Interro

21 INTERROLL ROLLER CONVEYOR PM 9715 Appication Notes Paet Conveyors Interro 21

22 INTERROLL CHAIN CONVEYOR PM 9720 Product description The chain conveyors are suited for horizonta transport of fu and empty paets. For each chain run, a dupex precision roer chain with straight inks is used as a transport chain. The transport chain is guided in a pastic chain guide. The integrated tensioning station with 180 wrap aows for easy re-tensioning of the chain. The drive station is arranged between the runs. Foor irreguarities can easiy be compensated with adjustabe supports. The modue is avaiabe with two or three chain runs. If bagged materias or buk cargo, poor paet quaity or weights of more than 1,000 kg are being handed, we recommend using a chain conveyor with three chain runs Interro

23 INTERROLL CHAIN CONVEYOR PM 9720 Technica data Genera technica data Max. oad capacity Conveyor speed 1500 kg/m 0.1 to 0.5 m/s Ambient temperature Incine/decine Number of chains 2 or 3 Drive Rated votage 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Up to max. 4% (for certain motor variants ony) 400 V Paet Conveyors Motor type Power Roer chain Gear motor 0.37 to 1.5 kw 5/8" x 3/8" dupex with straight bracket joints Profie Dimensions Coor Materia 155 x 72 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 23

24 INTERROLL CHAIN CONVEYOR PM 9720 Dimensions ML TW CS TOC Conveying good width (CGW) Modue width (TW) Chain pitch (CS) Conveying height (TOC) Modue ength (ML) 850, 1000, 1200 mm 755, 905, 1230 mm 600, 750, 1075 mm 200 to 1200 mm 1200 to 5600 mm Interro

25 INTERROLL CHAIN CONVEYOR PM 9720 Appication Notes Paet Conveyors Interro 25

26 INTERROLL CHAIN TRANSFER PM 9730 Product description The chain transfer is used for 90 change of direction for horizonta transport of fu and empty paets. For each chain run, a dupex precision roer chain with straight inks is used as a transport chain. The transport chain is guided in a pastic chain guide. Compact transfer to the subsequent conveyor is possibe to a ow defection radius of ony 43 mm. The integrated tensioning station with 180 wrap aows for easy re-tensioning of the chain. The drive station of the transport chains is positioned between the runs under the track. The parae ift occurs eectricay and is supported with maintenance-free ba bearings. Foor irreguarities can easiy be compensated with adjustabe supports. The modue is avaiabe with two or three chain runs. If bagged materias or buk cargo, poor paet quaity or weights of more than 1,000 kg are being handed, we recommend using a roer transfer instead of a chain conveyor with three chain runs Interro

27 INTERROLL CHAIN TRANSFER PM 9730 Technica data Genera technica data Max. oad capacity Conveyor speed 1000 kg/m 0.1 to 0.5 m/s Max. stroke height Stop positions 2 Ambient temperature Incine/decine 30 mm 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Not suitabe Paet Conveyors Number of chains 2 or 3 Chain conveyor drive Rated votage Motor type Power Roer chain 400 V Gear motor 1.1 kw 5/8" x 3/8" dupex with straight bracket joints Roer conveyor drive Rated votage Motor type Power 400 V Gear motor 0.37 to 0.55 kw Roer chain 5/8" x 3/8" Drive stroke Rated votage Motor type Power 400 V Gear motor 0.55 kw Roer chain 1" Roers Roer type Interro Series 3950 Wa thickness of roers 3 or 5 mm Materia Stee, zinc-pated Appication Notes Profie Dimensions Coor Materia 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Interro 27

28 INTERROLL CHAIN TRANSFER PM 9730 Dimensions TW CW ML CS CW TOR Conveying good width (CGW) Modue conveying width (CW) Modue width (TW) Chain pitch (CS) Conveying height (TOR) Modue ength (ML) 850, 1000, 1200 mm 860, 1060, 1260 mm 1000, 1200, 1400 mm 1075 mm 350 to 1200 mm 1400 mm Interro

29 INTERROLL CHAIN TRANSFER PM 9730 Appication Notes Paet Conveyors Interro 29

30 INTERROLL ROLLER TRANSFER PM 9732 Product description The roer transfer is used for 90 change of direction for horizonta transport of fu and empty paets. The rigid frame profies of the roer conveyor are coated in the desired RAL coor. The roer conveyor drive is avaiabe instaed on the right side or optionay on the eft of the track in the direction of trave (DOT). The force is transmitted via 5/8 x 3/8 precision roer chain. A soid stee profie frame serves as ifting frame for eccentric ifting cams on ba bearings. The parae ift occurs eectricay and is supported with maintenance-free ba bearings. Foor irreguarities can easiy be compensated with adjustabe supports Interro

31 INTERROLL ROLLER TRANSFER PM 9732 Technica data Genera technica data Max. oad capacity Conveyor speed 1000 kg/m 0.1 to 0.5 m/s Max. stroke height Stop positions 3 Ambient temperature Incine/decine 60 mm 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Not suitabe Paet Conveyors Roer conveyor drive Rated votage Motor type Power 400 V Gear motor 0.55 kw Roer chain 5/8" x 3/8" Drive stroke Rated votage Motor type Power 400 V Gear motor 0.55 kw Roer chain 1" Roers Roer type Interro Series 3950 Wa thickness of roers Materia 3 or 5 mm Stee, zinc-pated Profie Dimensions Coor Materia 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 31

32 INTERROLL ROLLER TRANSFER PM 9732 Dimensions ML CS CW TW TOR Conveying good width (CGW) Modue conveying width (CW) Modue width (TW) Chain pitch (CS) Conveying height (TOR) Modue ength (ML) 800, 1000, 1200 mm 860, 1060, 1260 mm 1000, 1200, 1400 mm 1075 mm 500 to 1200 mm 1400 mm Interro

33 INTERROLL ROLLER TRANSFER PM 9732 Appication Notes Paet Conveyors Interro 33

34 INTERROLL TURNTABLE PM 9735 Product description The turntabe is used for change of direction or for turning fu and empty paets. The turn can measure between 0 and 270. The efficient turning motion is reaized using a precision roer chain, with drive transmitted from a sprocket connected directy to the motor shaft. The turning accuracy and precision is managed via a robust ba bearing. The chain tensioning station of the carrying ider roers, ocated on the outside for easy access, is sef-adjusting benefitting the customer in maintenance aspects. The drive of the roer conveyor is instaed on the right side or optionay on the eft in the direction of trave (DOT). Foor irreguarities can easiy be compensated with adjustabe supports Interro

35 INTERROLL TURNTABLE PM 9735 Technica data Genera technica data Max. oad capacity Conveyor speed Rotationa speed (V) Ambient temperature Incine/decine Roer conveyor drive Rated votage Power 1000 kg/m 0.1 to 0.5 m/s 90 in 4s 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Not suitabe 400 V 0.12 to 0.75 kw Paet Conveyors Roer chain 5/8" x 3/8" Turntabe drive Rated votage Motor type Power 400 V Gear motor 0.37 kw Roer chain 5/8" x 3/8" Roers Roer type Interro Series 3950 Roer diameter Sprocket Wa thickness of roers Materia 89 mm Z18 3 or 5 mm Stee, zinc-pated Profie Dimensions Coor Materia 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 35

36 INTERROLL TURNTABLE PM 9735 Dimensions CW ML CL TOR OCL Conveying good width (CGW) Modue conveying width (CW) Conveying height (TOR) Conveyor ength Tota conveyor ength Modue ength (ML) 800, 1000 mm 1060 mm 350 to 1200 mm 1380 mm 1740 mm 1890 mm Interro

37 INTERROLL TURNTABLE PM 9735 Appication Notes Paet Conveyors Interro 37

38 INTERROLL TURNTABLE PM 9737 Product description The turntabe is used for change of direction or for turning fu and empty paets. The turn can measure between 0 and 270. The efficient turning motion is reaized using a precision roer chain, with drive transmitted from a sprocket connected directy to the motor shaft. The turning accuracy and precision is managed via a robust ba bearing. The chain tensioning station of the carrying ider roers, ocated on the outside for easy access, is sef-adjusting benefitting the customer in maintenance aspects. The drive of the roer conveyor is instaed on the right side or optionay on the eft in the direction of trave (DOT). Foor irreguarities can easiy be compensated with adjustabe supports Interro

39 INTERROLL TURNTABLE PM 9737 Technica data Genera technica data Max. oad capacity Conveyor speed Rotationa speed (V) Ambient temperature Incine/decine Chain conveyor drive Rated votage Power Roer chain Turntabe drive Rated votage Motor type Power 1500 kg/m 0.1 to 0.5 m/s 90 in 4s 28 C to +45 C (non-condensing) Note: Deep freeze appications are possibe ony as an option Not suitabe 400 V 0.12 to 0.75 kw 5/8" x 3/8" dupex with straight bracket joints 400 V Gear motor 0.37 kw Paet Conveyors Roer chain 5/8" x 3/8" Profie Dimensions Coor Materia 200 x 70 x 4 mm Powder-coated, a RAL coors are possibe Stee Appication Notes Interro 39

40 INTERROLL TURNTABLE PM 9737 Dimensions CS ML CL OCL TOC Conveying good width (CGW) Chain pitch (CS) Conveying height (TOC) Conveyor ength Tota conveyor ength Modue ength (ML) 850, 1000, 1200 mm 1075 mm 350 to 1200 mm 1360 mm 1740 mm 1890 mm Interro

41 INTERROLL TURNTABLE PM 9737 Appication Notes Paet Conveyors Interro 41

42 APPLICATION NOTES WHAT ARE APPLICATION NOTES USED FOR? What are appication notes used for? The appication notes support you during the panning and dimensioning of conveyor systems, as we as during the seection of Interro conveyor modues. The appication notes offer the foowing: Basic rues for troube-free transport Decision-making aids for product seection Cacuation exampes for the dimensioning of the conveyor modues and drive performances Weight casses In genera, Interro groups conveyor technoogy by the weight of the conveying good into the foowing casses: Up to 35 kg: Light Up to 500 kg: Medium Up to 1,500 kg: Heavy This cataog incudes conveyor modues up to 1,200 kg, i.e., up to part of the Heavy weight cass. In addition, your Interro customer representative wi be happy to assist you in the seection of conveyor modues, especiay if you require specific measures due to specia conveying gogds or environmenta conditions. You shoud answer three questions before seecting a conveyor modue: Which tasks shoud the conveyor technoogy hande? Transporting and/or storing Sorting and/or distributing What properties does your conveying good have? Length, width and height: Minimum and maximum dimensions of the transport materias which are conveyed together on one ine Weight: Minimum and maximum weight of unit oads; ideay assigned to the dimensions Condition of the paet underside: The bottom determines, e.g., the suitabiity of roer conveyors Does the condition of your conveying good or the surroundings require specia measures? For exampe, are there extreme temperatures, high humidity or chemica infuences? Does eectrostatic charging pose a probem? Is the conveying good fragie or probematic in any way? Working with maximum vaues Minimum and maximum performance data are isted at many points in this cataog. These extreme vaues, e.g., maximum permissibe weight and maximum permissibe speed, cannot aways be combined with each other without restrictions. If you have any doubts, pease contact your Interro customer representative Interro

43 APPLICATION NOTES CONVEYING GOOD Conveying good The permissibe dimensions, weight and conveying speed of the conveying good may not be exceeded, see "Technica data. The oad capacity of the paet must be sufficient for the weight of the conveying good. The weight must be eveny distributed on the paet. For roer conveyors, more than three conveyor roers must be ocated under the conveying good at a times. Conveying good dimensions, oad stabiity and how the oad is secured determine the conveying speed. The conveying good overhang on the paet may not exceed 50 mm on any side. Ony the types of paets specified for the modue may be transported. The conveying good height FGH depends on the center of gravity of the oad. Height of center of gravity < 1/2 conveying good height Prerequisites for a safe transport: A outside ong boards (1) are compete and undamaged. A cross boards are compete (2) and undamaged at the corners. The ower center board (3) is present and undamaged. There are no breaks aong the entire ength. A corner beams (4) are compete and not broken crosswise. A ower boards (5) are compete and dry. No board is broken crosswise. A nais are propery hammered in and do not protrude more than 2 mm. The bottom runners are free of pastic fim. Paet Conveyors CGL CGW CGH 4 5 Size of conveying good = CGH x CGW x CGL CGH Conveying good height CGW Conveying good width CGL Conveying good ength Appication Notes Interro 43

44 APPLICATION NOTES BASIC PRINCIPLES FOR TROUBLE-FREE TRANSPORT Basic principes for troube-free transport In order to transport the conveying good fawessy on a roer conveyor, the foowing basic principes must be foowed: Roer pitch The roer pitch must be seected so that at east three conveyor roers are underneath the conveying good at any given time: Profie connectors The side profies of the modues are connected form-fit with a profie connector. Each conveyor modue incudes 2 profie connectors. L P 5 Fig.: Profie connectors P Roer pitch in mm (") L Conveying good ength in mm (") Load capacity The weight of the conveying good must be distributed onto as many conveyor roers as necessary so that the maximum oad capacity of each individua conveyor roer is not exceeded. This may mean that more than three conveyor roers must support the conveying good. More information about conveyor roers is avaiabe in Interro's conveyor roer cataog. Side profie Stee profie 200 x 70 x 4 mm Standard profie for a roer conveyors Foded stee profie with powder coating The top edge of the roer is aways 30 mm deeper than the top edge of the profie The side profie serves as side guide The profie has a continuous hoe pattern in a grid of 25 mm for attaching a the required add-on components Supports The supports are made of foded U-profies 100 x 50 x 4 mm, which are assembed into a rigid frame. The supports can be attached in a grid of 25 mm at any ocation of the modue (recommended support distance max. 1,500 mm). In any event, a support must be attached at every track joint. Throughput The throughput T P of a conveyor system is given in units/hour and depends on the size of the conveying good, the conveying speed and the cyce times of merging and diverting units. The window size T is required for cacuating the throughput. The window size T is the distance from the front edge of a conveying good to the front edge of the foowing conveying good, irrespective of the actua ength of the conveying good or zone ength. For the precise cacuation of the power capacity T P, pease contact your Interro customer representative. T P for straight paths can roughy be cacuated as foows: T P = v T T P v Throughput in units/hour Conveying speed in m/s (ft/m) T Window size in m (") Fig.: Side profie With merging and diverting, throughput is additionay infuenced by the actua ength and weight of the conveying good as we as the transfer cyce. Pease contact your Interro customer consutant for cacuations Interro

45 APPLICATION NOTES TURNTABLES Turntabes At the junctions of conveyor systems, paets can be transferred via turntabes from incoming conveyor ines onto tracks with different directions of trave. Since they approach severa positions in the swiveing range of 270, they can be used as corner defection, crossing or merger/ diverter. The direction of rotation must be specified by the controer of the conveyor systems. Exampes of appications Transfer The combination of roer and chain conveyors aows 90 transfers to impement compex intraogistica soutions in extremey tight spaces: They connect conveyor ines at a 90 ange and enabe a change of direction of the oad carriers. For right-ange merging and diverting as we as for moving the conveying good between conveyor ines running in parae, ifting eements are instaed in the conveyor systems. The ifting motion is carried out eectromechanicay via eccentric ifting shafts. Chain and roer transfers cannot be combined in a cosed oop. Exampes of appications Paet Conveyors Fig.: Turntabe crossing Fig.: Transfer crossing Fig.: Turntabe 90 discharge Fig.: Transfer diverter or merger Appication Notes Fig.: Turntabe diverter or merger Interro 45

46 APPLICATION NOTES INTERROLL LAYOUTER Interro Layouter The Interro Layouter gives you a menu-driven too that provides professiona support in panning a conveyor system. Operating the software is very intuitive and makes it possibe to compie an extensive 3D ayout in DWG format from a Interro conveyor modues. A iustrated conveyor modues automaticay feature a compete parameter set that makes it possibe to simpify the eectrica engineering process at the Integrator as we as the mechanica engineering process at Interro. A parameters are exported to an Exce conveyor ist which Interro can use as the basis for creating price quotations, quicky and reiaby. System requirements: AutoCAD 2014 fu version Microsoft Office 2010 The Interro Layouter is avaiabe as a pugin for AutoCAD where it can be aunched and used via a separate menu. For additiona information and operationa support, pease contact your Interro customer representative Interro

47 LEGAL NOTICES Contents We strive for the information presented to be correct, up to date and compete. We have carefuy deveoped the contents of this document. Nevertheess, errors and changes are expressy subject to change. authorize repication of the corresponding products. A identification symbos used in this document (protected trademarks, such as ogos and commercia designations) are the property of Interro AG or their respective owners and may not be used, copied or disseminated without prior written permission. Copyright/inteectua property right Text, images, graphics and the ike, as we as their arrangement, are protected by copyright and other protective egisation. Reproduction, modification, transfer or pubication of any part or the entire content of this document in any form is prohibited. This document is intended excusivey for informationa purposes and for intended use and does not

48 About Interro The Interro Group is a gobay eading suppier of high-quaity key products and services for interna ogistics. The company suppies roughy 23,000 customers (system integrators and machine buiders) throughout the word with a broad product range in the four product groups "Roers" (conveyor roers), "Drives" (motors and drives for conveyor systems), "Conveyors & Sorters as we as "Paet & Carton Fow (fow storage systems). Core industries are courier, express and posta services, airports, food processing as we as distribution and other industries. With its headquarters in Sant Antonino, Switzerand, Interro features a wordwide network of 32 companies with roughy 2,000 empoyees. The company was founded in 1959 and is isted on the SIX Swiss Exchange since 1997 and represented in the SPI Index. interro.com INSPIRED BY EFFICIENCY EN