Digitalization - New Opportunities for Process Industries

Transcription

1 Digitalization - New Opportunities for Process Industries Achema Press Conference Frankfurt, March 14 th 2018 Dr.-Ing. Eckhard Roos Festo AG&Co KG Head of ISM/KAM Process Industries Festo Achema Press conference, Frankfurt March 14 th, 2018

2 emotionbutterflies Ultralight flying objects with collective behaviour Technology view on flying object Wingspan 50 cm Weight 32 g Wing beat frequency app 1-2 Hz, individual movements Flying speed m/sec Uplift by individual beating wings, two servo motors installed Additional features Autonomous flying of butterflies in an enclosed space Collision free movements on pre-programmed routes No direct communication between the butterflies Remote control of routes in case of deviations or expected collisions Festo Bionics Learn from nature and transfer into technology Festo Achema Press conference, Frankfurt March 14 th, 20182

3 Festo an independent family-owned enterprise employees in 61 countries worldwide 2,74 billion turnover 8 % of sales for R & D Status customers in 176 countries worldwide factory and process automation sustainability and quality Festo Achema Press conference, Frankfurt March 14 th, 20183

4 Festo Automation and Didactic Automation Productivity Didactic Components Systems / Solutions Machines/ Systems Training / Consulting Learning Systems People / Organization Dr. Theodor Niehaus Vorstand, Increasing Festo Didactic the SEproductivity of over customers worldwide. Festo Achema Press conference, Frankfurt March 14 th, 20185

5 Main themes of a digitalization program VALUE ADD FOR USERS Smart products for automation Smart services Intuitive support for users Digitalization in our own value chain New working environment Qualification 4.0 CONTRIBUTION TO THE SUCCESS OF AN ENTERPRISE Festo Achema Press conference, Frankfurt March 14 th, 20186

6 Horizontal integration of value chains new configurator for process valve assemblies at Achema 2018 Handling Guide online Smart Services Intuitive support for users Process valve configurator Festo Achema Press conference, Frankfurt March 14 th, 20187

7 8 Mechatronic systems are turning into cyber-physical systems Integration of local intelligence and communication capacities Valves Sensors The Internet of things + IP capacity Cyber-physical systems + Internet communication + machine-to-machine communication Wireless communication Semantic description IP address, controller platform Integrated systems + sensors, actuators + integrated intelligence Physical objects, devices Festo Achema Press conference, Frankfurt March 14 th, 20188

8 Digital Simplicity Creating Value Festo Motion Terminal Future of Pneumatics Festo Achema Press conference, Frankfurt March 14 th, 2018

9 Digitalization and networking as a basic requirement for Industry 4.0 a step further Mechanics Electronics Software Intelligently networked mechanics, electronics and software = cyber-physical system New technologies New business models New ways of thinking and working Festo Achema Press conference, Frankfurt March 14 th,

10 Digitised pneumatics The Festo Motion Terminal VTEM is moving pneumatics into the digital age of Industry 4.0 This is the world's first pneumatic automation platform to be controlled by apps, enabling function integration unlike any seen before. Just one piece of hardware allows functional changes to be made at the touch of a button. That is how Festo is actively shaping trends. Our target: Digital simplicity Cyber-physical systems like the Festo Motion Terminal make work easier for you: through standardisation but at the same time with a high level of flexibility! Festo Achema Press conference, Frankfurt March 14 th,

11 Software replaces hardware! A solution for a wide range of applications Consumer goods Industrial products The first valve in the world to be controlled using apps. Festo Achema Press conference, Frankfurt March 14 th,

12 The strengths of pneumatics and electrics create a new product category Home page Electric automation + Greater precision + Complex movements + Variable positioning profiles + Low energy consumption + Condition monitoring Digitised pneumatics + Complex movements + High functionality + Condition monitoring + Variable positioning + Reduced energy consumption + Few components Festo Motion Terminal Standard pneumatics + Easy to operate + Very attractive prices + Overload protection + Reliable, sturdy + Short response time Festo Achema Press conference, Frankfurt March 14 th,

13 Our Motion Apps for the new technology Switch function at the touch of a button with the Motion Apps Right now, 10 functions can be implemented in one piece of hardware and soon there will be even more! For maximum flexibility, reduced complexity and the highest degree of standardisation. Directional control valve function Proportional pressure regulation Proportional directional control valve Model-based proportional pressure regulation (available in Q2 2018) Supply and exhaust air flow control Leakage diagnostics ECO drive Soft Stop (available in Q3 2018) Presetting of travel time Selectable pressure level Festo Achema Press conference, Frankfurt March 14 th,

14 The Motion Apps in detail Presetting of travel time Presetting of travel time (multi-valve app) For quick and easy commissioning and stable operation, all you have to do is enter the travel time for the advancing and retracting motions. The exhaust air flow control function adapts itself to the travel time and then maintains it. The system automatically adjusts the values in the case of influences such as increased friction due to wear. (Required accessory: cylinder limit switch) Proportional pressure regulation Proportional pressure regulation (single-valve app) Save space and hardware costs by combining the functions of two individual and independent proportional pressure regulators in just one valve including with vacuum! Festo Achema Press conference, Frankfurt March 14 th,

15 The Motion Apps in detail Leakage diagnostics Leakage diagnostics (multi-valve app) Fewer system downtimes and faster fault detection due to preventive maintenance. Separate diagnostic cycles and defined threshold values enable you to detect and localise individual leaks in the application operated by the Festo Motion Terminal. ECO drive ECO drive (multi-valve app) Reduce costs by operating your actuator with the minimum pressure necessary for the load. This eliminates the rise in pressure in the drive chamber at the end of the movement. This allows energy savings of up to 70% compared to the conventional way of operating pneumatic actuators. Festo Achema Press conference, Frankfurt March 14 th,

16 Your advantages and savings potential in the value creation chain Home page The Festo Motion Terminal pays for itself across the entire value creation chain. Simply click on the phase that interests you and you will immediately see the corresponding benefits throughout the life cycle! Potential for change and savings Conceptualise: big Design: very big Procure: small to medium (without material savings) Assemble: big Commission: big to very big Operate: very big Modernise: big Modernise Operate Commission Productivity Conceptualise Design Assemble Procure Festo Achema Press conference, Frankfurt March 14 th,

17 Festo Motion Terminal trendsetter for the production of tomorrow Intelligent design The Motion Terminal is an answer to important trends. The Motion Terminal is a future-oriented solution. Energy efficiency Industry 4.0 A new dimension in automation. Festo Achema Press conference, Frankfurt March 14 th,

18 From measured values to value add the journey to a data driven production Industrie 4.0 component Digital Twin Digital Platform MyProjectSpace+ Actions Value Add Services Scan Produkt verbinden Analytics Connection of a real system with a digital twin in MyProjectSpace Transmission Storage Measure Control Consolidation Targets Dashboards presenting status Trend analysis and early warnings for abn. behaviour Automated notification of failures Parts necessary to provide an I4.0 Value Add Service Festo Achema Press conference, Frankfurt March 14 th,

19 20 IoT Gateway configurable gateway to the cloud CPX/VTEM (Festo Motion Terminal) IoT Gateway HTTPS and AMQP Added value services, monetarized Cloud to Cloud API, REST protocol Siemens Mindsphere Rockwell Factory Talk Cloud Mitsubishi MelCloud E2M OPC UA Festo Cloud MyPS (1) User is connecting IoT Gateway with INTRANET, which is connected via NAT with the Internet. (2) User is switching to Boarding -> physical access to device data with human interaction and confirmation Handling (3) IoT Gateway is then connecting with the Festo Cloud / First time connection means: Login Procedure (4) IoT Gateway is using Port-Scanning/ Multicast to access / find devices with Festo OPC UA Server, if rotary switch is on Read or Read/Write (5) IoT Gateway is subscribing variables from OPC UA server and is sending events to the Festo Cloud (6) Further administration of IoT Gateway via Cloud Festo (Quelle Michael Hoffmeister) Achema Press conference, Frankfurt March 14 th, 2018

20 Dashboards pre-configured solutions for users Following industry standard VDMA for Condition Monitoring For each device a pre-configured dashboard is available in the Festo cloud Further adaptations as well as integration of 3rd party products were shown at SPS fair in 11/ 2017 Specific charts are available for the top 3 applications Energy-Monitoring Preventive maintenance Process kpis & OEE Festo Achema Press conference, Frankfurt March 14 th,

21 IoT-Gateway - Digital Fingerprint Festo CPX-IOT Digital Fingerprint Features Anomaly-Detection Energy Efficiency Optimization Kilometer Counter Event Detection End of Life Data Festo Cloud Siemens, Rockwell Cloud A A Product Key Product Key General Benefit: Early anomaly detection and preventive maintenance is possible Comparison during operation with actual values enables to analyze designed behavior or abnormal behavior of devices, e.g. in case of increasing friction Further data like energy consumption may be displayed / checked. Benefit for Festo: Early hints for optimizations for design and normal/abnormal behavior of devices/systems Benefit for OEM: Comparison of device behavior in different machines or of modules in different global environments Benefit for Enduser: Avoidance of unplanned production stops, Ability to optimize overall plant performance Festo Achema Press conference, Frankfurt March 14 th,

22 Summary Digitalization will change our future production evolutionary, paradigm shifts will happen in dedicated areas New technlogies combined with standardization will enable new kind of production plants, e.g. modular production Proven technologies like pneumatic automation can be moved to new levels of functionality and productivity Cloud solutions enable the optimization of products and applications for global utilization The level of integration of digitalization will also influence the attractiveness of a company as employer in the future Festo Achema Press conference, Frankfurt March 14 th, 2018

23 See you at the Achema Festo will be in: Hall 8.0, Stand C72 Hall 11.0, Stand E27 Hall 9.2, Stand D41 (Managed by ZVEI, Modular Production) Festo Achema Press conference, Frankfurt March 14 th,

24 Thank you! Questions? Festo Achema Press conference, Frankfurt March 14 th,