INTRODUCTION TO INNOVATIVE PILING SOLUTIONS

Transcription

1 INTRODUCTION TO INNOVATIVE PILING SOLUTIONS 2019

2 HIGHER PRODUCTIVITY SIGNIFICANT SAVINGS EFFICIENT - FAST - VERSATILE - ACCURATE - SAFE 2

3 INTRODUCTION FORERUNNER IN PILING EXPERTIZE Movax Oy is a Finnish, privately-owned company, established in 1993, which specialises in the design, development and manufacturing of excavator-mounted piling equipment with advanced control and information management systems. Movax Oy, which is part of the Terra Patris Group, is located in Hämeenlinna, Finland and represented by a network of partners all over the world. The comprehensive range of MOVAX piling equipment includes vibratory-type, side grip PILE DRIVERS, impacttype, hydraulic PILING HAMMERS, PRE-AUGERS and telescopic PILING DRILLS. In support of the piling process MOVAX develops and manufactures MANIPULATORS for handling purposes. To complete the range of piling equipment MOVAX also develops and manufactures MULTI- TOOL PILING LEADERS. MOVAX piling and handling equipment is controlled with the state-of-the-art MOVAX Control System (MCS). The MOVAX Information Management System (MIMS) is utilised to monitor the piling project and how individual piles have been driven (mpiling MANAGEMENT), as well as the operation, performance and condition of the MOVAX piling equipment (mfleet MANAGEMENT). MOVAX is not merely piling equipment but a most efficient, fast, flexible and versatile, accurate and safe way-ofworking - the MOVAX way-of-piling - which results in a higher productivity and thus significant time and cost savings in a wide range of applications and different type of works and tasks. Movax Oy is strongly committed to continuously develop its products and services, and is today the world s leading developer of excavator-mounted, modular side grip pile driving technology. Movax Oy has several patents and its trademark, MOVAX, is registered all over the world. With more than 2,000 units delivered - to more than 60 countries, on six continents Movax Oy is a truly proven supplier of innovative piling solutions. PRODUCTIVITY THROUGH INNOVATION MOVAX is all about improving productivity and enabling our customers to be faster, more flexible and more efficient, but mostly to save our customers both time and money. All at the highest quality - without any compromises in safety. Productivity through Innovation stands for being aware of our customers needs and the requirements at the job sites. At Movax this means intensive investments in Research & Development and Quality. Our aim is to base all our development work on the information we get from our customers and their practical expericence from the real life jobsites. Knowing is better than believing is our motto when we are developing new products and solutions for our customers, in close co-operation with our customers. Movax product development always starts at the job site. Movax s Quality Management System is certified in accordance with ISO 9001:2015 3

4 TOTAL PILING SOLUTION FOR A WIDE RANGE OF APPLICATIONS for higher productivity and significant overall time and cost savings CIVIL ROAD RAIL UTILITIES ENERGY & ENVIRONMENT PIERS & WATERWAYS 4

5 SOLUTIONS MOVAX PILING EQUIPMENT The MOVAX way-of-piling is the optimum solution for constructing foundations, building retaining walls both permanent and temporary - and cofferdams, and when performing trenching and excavation work in a wide range of applications. SIDE GRIP PILE DRIVERS are the optimum solution for a wide range of piling requirements and a variety of site and soil conditions - especially in the most demanding conditions when a high-degree of precision is required, and for piling in sensitive environments and when limited space or access is available. The same unit can handle, pitch and drive piles and is capable of accomplishing the whole process without the need of manual handling or assisting machinery. PILING HAMMERS are utilised to drive load-bearing piles and to assist in sheet pile driving, even in the most difficult soil conditions. MOVAX piling hammers are the optimum solution to complete a pile installation after reaching refusal with a side grip pile driver or when load testing is required. PILING DRILLS are designed for cast in-situ piling. MOVAX piling drills are especially suitable for sites with confined spaces and when limited space or headroom is available. PRE-AUGERS are designed for pre-augering and assisting the MOVAX side grip pile drivers and piling hammers in the driving of different type of piles in difficult soil conditions. The excavator-mounted MOVAX piling equipment can be changed fast and flexibly to handle multiple and varying tasks. All MOVAX piling equipment are controlled with the same MOVAX Control System for maximum flexibility and ease-of-operation. MOVAX information management solutions provide the operator with valuable information about the piling process, and the MOVAX equipment. 5

6 TOTAL SOLUTION FOR DRIVEN AND BORED PILES for higher productivity with maximum flexibility and versatility SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES PRE-CAST CONCRETE CAST-IN-SITU CFA 6

7 SOLUTIONS MOVAX MULTI-TOOL PILING LEADERS The MOVAX multi-tool piling leader adds a further dimension to the MOVAX way-of-piling. The excavator mounted MOVAX multi-tool piling leader provides a versatile solution for a wide range of piling requirements in a variety of site and soil conditions, and for different types of piles and piling technologies. MULTI-TOOL PILING LEADERS are available with tools ranging from vibratory pile drivers, hydraulic double acting hammers and hydraulic hammers, pre-augers and piling drills for both cast-in-situ and CFA piling. The MOVAX multi-tool piling leader is thus the optimum solution for all kinds of piles and piling technologies from driven piles including sheet piles, H-beams, tubular steel piles and precast concrete piles solution for all cast-insitu and CFA. The MOVAX multi-tool piling leader and its tools are controlled with the MOVAX Control System for ease-of-operation, accuracy and maximum safety. All tools can be changed fast and flexibly for varying tasks. 7

8 SOLUTIONS MOVAX WAY-OF-PILING RAIL ROAD UTILITIES PIERS & WA

9 CIVIL TERWAYS ENERGY & ENVIRONMENT

10 HANDLING, PITCHING, DRIVING AND EXTRACTING Fast, efficient, versatile, accurate and safe SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES TRENCH SHEETS 10

11 PRODUCTS & SERVICES PILE DRIVERS MOVAX side grip pile drivers are excavator-mounted, high frequency, vibratory-type pile drivers for handling, pitching, driving and extracting piles in a wide range of site and soil conditions. Available with fixed or variable (resonance-free) eccentric moment. FEATURES Excavator-mounted - available for crawler and wheeled excavators, railroaders; designed to work on a standard excavator with normal auxiliary hydraulics Available in different models & sizes in order to meet a wide range of piling requirements and site conditions; and to match perfectly the excavator in question. Available for a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles, trench sheets etc. Based on the MOVAX modular system (MMS ) Controlled with the MOVAX Control System (MCS ) Available with the MOVAX Information Management System (MIMS) BENEFITS Suitable for a wide range of piles and a wide variety of site and soil conditions - especially suitable when limited space is available Fast and efficient - handling, pitching, driving and extraction of piles Versatile; the same unit can be utilised for multiple tasks/different type of piles Precise and accurate pile driving Safe-to-operate Easy-to-maintain Durable; designed for long continuous operation, constructed using quality materials and parts MOVAX WAY-OF-PILING MOVAX side grip pile drivers are utilised to handle, pitch, drive and extract piles without assisting machinery or additional manpower. MOVAX MODULAR SYSTEM MOVAX side grip pile drivers are built for flexibility, versatility and ease-of-operation. The MOVAX Modular System (MMS ) ensures that the same side grip pile driver can be used for different type of piles sheet piles, tubular piles, H-beams and timber piles - and for a variety of different kind of jobs and conditions, fast and flexibly. MOVAX VARIABLE ECCENTRIC MOMENT MOVAX V-models are high frequency vibratory pile drivers with variable eccentric moment. Resonance-free start-up and shutdown means that the V-models are the ideal choice when working in urban areas, near historical buildings or in any sensitive environment. In addition to safer vibration, the V-models also cause less noise and are faster and more comfortable to use. 11

12 DRIVING LOAD BEARING PILES AND ASSISTING IN SHEET PILE DRIVING Fast, efficient, versatile, accurate and safe SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES CONCRETE PILES 12

13 PRODUCTS & SERVICES PILING HAMMERS MOVAX Piling Hammers are hydraulic, double acting impact-type, hammers for driving load-bearing piles or assisting in sheet pile driving in even the most difficult soil conditions. MOVAX piling hammers can be utilised to complete a pile installation after reaching refusal with a side grip pile driver or when load testing is required. MOVAX piling hammers can further be utilised independently for driving a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles or pre-cast concrete piles. FEATURES Suitable for different site and soil conditions Suitable for a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles, pre-concrete piles etc Mounting options: Excavator stick-mounted; designed to work on a standard excavator with normal auxiliary hydraulics MOVAX piling leader-mounted; leader mounted on excavator boom/ designed to work on a standard excavator with normal auxiliary hydraulics) Crane-mounted; available with hydraulic power pack Piling rig-mounted Controlled with the MOVAX Control System (MCS ) Available with the MOVAX Information Management System (MIMS BENEFITS Suitable for a wide range of piles and a wide variety of site and soil conditions Efficient pile driving, rotation and tilt for added maneuverability Precise and easy pile driving Compact design with reduced operating weight Easy-to-mount, flexible and easy-to-operate Easy-to-service Simple, strong and durable design, designed for long continuous operation, constructed using quality materials and parts MOVAX WAY-OF-PILING MOVAX hydraulic double-acting piling hammers are utilised to complete work started by a MOVAX side grip pile drivers or independently to drive load bearing piles. MOVAX MODULAR SYSTEM Due to the MOVAX Modular System the same MOVAX hydraulic hammer can be utilised as excavator-, MOVAX multi-tool piling leader-, piling rigand crane-mounted. A comprehensive range of piling caps allows the same MOVAX hydraulic hammer to be utilised to drive different type of piles. 13

14 CAST-IN SITU PILING Fast, efficient, versatile, safe and accurate CAST-IN-SITU 14

15 PRODUCTS & SERVICES PILING DRILLS MOVAX piling drills are excavator-mounted auger drive attachments for cast in-situ piling. FEATURES Suitable for cast in-situ piling Hydraulically operated telescopic kelly bar with extendable sections: two extendable sections or a single, longer extension (depending on model) Available with different type of augers for different soil conditions Controlled with the MOVAX Control System (MCS ) BENEFITS Suitable for different site conditions also for sites with limited headroom Efficient drilling Precise and accurate drilling Excellent reach Easy-to-mount and effortless and fast to operate Easy-to-service Simple & strong design, designed for long continuous operation, constructed using quality materials and parts MOVAX WAY-OF-PILING The MOVAX piling drill can be utilised independently for cast-in-situ piling or in conjunction with a MOVAX side grip pile and/or MOVAX piling hammer when using casing tubes for the cast-in-situ piling. 15

16 ASSISTING IN DRIVING AND EXTRACTING PILES Fast, efficient, versatile and accurate 16

17 PRODUCTS & SERVICES PRE-AUGERS MOVAX pre-augers are excavator-mounted auger drive attachments for pre-augering. MOVAX Pre-augers are designed to support MOVAX side grip pile drivers and piling hammers in difficult soil conditions. FEATURES Available with different type of augers for different soil conditions Controlled with the MOVAX Control System (MCS ) BENEFITS Suitable for different site conditions also for sites with limited headroom Efficient pre-augering Precise and accurate pre-augering Excellent reach Easy-to-mount and effortless and fast to operate Easy-to-service Simple & strong design, designed for long continuous operation, constructed using quality materials and parts THE MOVAX MOVAX WAY-OF-PILING The MOVAX work pre-augers is begun by are utilising utilised the together MOVAX with pre-auger MOVAX and side completed grip pile drivers with MOVAX (and MOVAX side grip hydraulic pile driver hammers) or piling in difficult hammer. soil The conditions; entire process and is controlled especially when with the installing MOVAX temporary Control System. retaining walls to ensure easy extraction. 17

18 HANDLING OF DIFFERENT TYPE OF PROFILES AND PILES superior maneuverability, safety and accuracy SQUARE SECTIONS H-BEAMS TUBULAR PILES SHEET PILES TIMBER PILES CONCRETE PILES 18

19 PRODUCTS & SERVICES MANIPULATORS MOVAX manipulators are designed for fast, flexible and efficient handling of different kinds of masts, gantries, and poles as well as a wide range of piles. Based on the patented side grip technology, the MOVAX manipulator is designed for superior maneuverability, safety and accuracy. The manipulator is capable of handling different type of profiles ranging from double-u-, U-, H-, and I- to rectangular- and tubular-shapes as well as sheet piles, tubular piles, timber piles and precast concrete piles. Soft gripping surfaces prevent efficiently damaging sensitive masts, gantries or poles. The MOVAX Manipulator is controlled by the MOVAX Control System for fast, precise and easy operation with the utmost safety. FEATURES Suitable for a wide range of different type of profiles Available for masts, poles, gantries and different type of piles Available with gripping surfaces tailor-made for the profile to be handled Controlled with the MOVAX Control System (MCS ) BENEFITS Fast and efficient Versatile; the same unit can be utilised for multiple tasks/different type of profiles and piles Superior handling capabilities, precise and accurate Safe-to-operate Durable; designed for long continuous operation, constructed using quality materials and parts MOVAX WAY-OF-HANDLING MOVAX Manipulators are intended for precise and accurate handling of piles as well as to complete an installation of masts, gantries and poles on foundations piled with MOVAX piling equipment. 19

20 FOR MULTIPLE PILING AND FOUNDATION TASKS Fast, efficient, versatile, safe and accurate SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES PRE-CAST CONCRETE CAST-IN-SITU CFA 20

21 PRODUCTS & SERVICES MULTI-TOOL PILING LEADERS The MOVAX multi-tool piling leader adds a further dimension to the MOVAX way-of-piling. The excavator mounted MOVAX multi-tool piling leader provides a versatile solution for a wide range of piling requirements in a variety of site and soil conditions, and for different types of piles and piling technologies. FEATURES Suitable for different site and soil conditions Available with a wide range of piling equipment (tooling) from vibratory pile drivers, hydraulic double-acting piling hammers and/or hydraulic hammers to rotary drives for piling and pre-augering Suitable for a wide range of driven piles including sheet piles, H-beams, tubular steel piles, precast concrete piles; and cast-in-situ, CFA as well as preaugering Excavator-mounted; stick-, boom- or chassis-mounted depending on the excavator size. Designed to work on a standard excavator with normal auxiliary hydraulics Controlled with the MOVAX Control System (MCS ProL) BENEFITS Multi-functional and versatile; the same unit can be utilised for multiple piling tasks/different type of piles Fast and efficient - handling, pitching, driving and extraction of piles Precise and accurate pile driving Safe-to-operate Easy-to-maintain Durable; designed for long continuous operation, constructed using quality materials and parts MOVAX WAY-OF-PILING MOVAX multi-tool piling leaders provide a flexible and versatile platform for a wide range of piling equipment. All controlled with the same MOVAX Control System for accuracy and maximum safety. 21

22 FAST, PRECISE AND ACCURATE CONTROL... SAFE OPERATION Higher productivity, increased efficiency PILE DRIVERS PILING HAMMERS PILING DRILLS PRE-AUGERS MANIPULATORS MULTI-TOOL PILING LEADERS 22

23 PRODUCTS & SERVICES MOVAX CONTROL SYSTEM (MCS) The MOVAX Control System (MCS) links the excavator with MOVAX s side grip pile drivers, piling hammers, piling drills, pre-augers and Manipulators - as well as the MOVAX Multi-tool Piling Leader. The system controls the auxiliary hydraulics of the excavator and all the functions of MOVAX s piling and drilling equipment. The system utilizes inclination and pressure sensors to monitor for instance the pile driving process thus assisting the operator to achieve better efficiency, increased productivity and higher accuracy. FEATURES MCS Lite, Basic control system providing precise and efficient control over all the hydaulic functions of the equipment MCS Pro, Advanced control system for easier, precise and more productive operation MCS Pro+auto, Advanced control system with auto control-function MCS ProL, Advanced control system for MOVAX Multi-tool Piling Leader Ergonomic and informative user interface Colour display All functions effortlessly controlled using switches and thumbwheels on the control grips Compatible with all MOVAX piling, drilling and handling equipment BENEFITS Increased productivity Higher quality More precise, accurate and efficient operation and pile driving, hammering and drilling; and leader mast control Automatic control (MCS Pro+auto) Information about the equipment and the piling process Increased safety Easy and ergonomic to use MOVAX WAY-OF-PILING The MOVAX Control System makes the excavator and MOVAX piling and handling equipment work seamlessly together - while maintaining all original control functions of the excavator. The same MOVAX Control System is utilised to control all MOVAX piling and handling equipment including pile drivers, piling hammers, piling drills and manipulators in an easy, efficient and flexible manner. 23

24 INCREASED INFORMATION AND AWARENESS Improved operation, optimized performance and maximum availability 24

25 PRODUCTS & SERVICES MOVAX INFORMATION MANAGEMENT SYSTEM (MIMS) The MOVAX Information Management System (MIMS) provides essential information about the piling process and the pile installation as well as about the MOVAX piling equipment itself. The MIMS hardware which is connected to the MOVAX Control System - and installed onto the excavator, rail roader or other carrier - is utilised for data collection and transfer. The MIMS HW includes a fully integrated 3G/GPS-system providing the remote connection as well as the location of the carrier and the MOVAX piling equipment. mpiling MANAGEMENT (mlogbook) mlogbook, a mpiling Management data suite tool, is a documentation and a documentation and reporting tool which provides essential data related to the piling process. The MOVAX side grip pile driver report includes information about the verticality and penetration rate whereas the MOVAX piling hammer report includes information related to the load bearing capacity (vs. the set criterion) of the pile. mlogbook requires MCS Pro or MCS Pro+auto. mfleet MANAGEMENT mfleet Management consists of a set of data suites which provide essential information about the operation, performance and condition of the MOVAX piling equipment. The mfleet Management is further designed to assist in troubleshooting, diagnostics and analysis as well as for fast and efficient customer technical support. The information stored in the mcloud data storage is accessed through a web-based user interface. The mfleet Management reporting tool provides basic operational information about the MOVAX piling equipment, including operational and service hours, rpms/frequencies, pressures etc. as well as the global positioning data. mfleet Management furthermore provides tools for maintenance, diagnostics and analysis. mfleet Management is compatible with MCS Lite, MCS Pro and MCS Pro+auto. 25

26 CUSTOMER SATISFACTION Piling expertise for optimised performance and trouble-free operation ENGINEERING INSTALLATION TRAINING SPARE PARTS 26

27 PRODUCTS & SERVICES TOTAL LIFE-CYCLE SERVICES ENGINEERING SERVICES Movax Oy provides support in selecting the best possible way-of-working as well as in choosing the optimum MOVAX piling equipment for the job in question. INSTALLATION SUPERVISION Movax Oy provides on-site installation supervision and start-up & commissioning services to ensure proper installation and efficient and safe start-up of the equipment. TRAINING Movax Oy s comprehensive and versatile training ensures optimum performance and safe operation under all conditions throughout the entire life-cycle of the MOVAX equipment. Operational and maintenance training is provided by Movax Oy s service engineer during start-up and commissioning. Movax Oy also offers further, more detailed, operational and/or maintenance training at Movax Oy s premises in Hämeenlinna, Finland, where also simulator-based training is available. These technical and practical training programmes can be tailored to meet any and all specific requirements. MAINTENANCE AND SPARE PARTS Movax Oy offers reliable and professional service, repair and maintenance services. Daily problems are quickly solved by contacting our specialists and trouble-shooting services can be provided either remotely or at the customer s premises or job site. Movax Oy also maintains a large stock of spare and wear parts which can be delivered to most parts of the world within hours from order. 27

28 HIGHEST QUALITY AND MAXIMUM SAFETY Designed for safe operation, built for reliability and durability from high class materials and components utilising modern, state-of-the-art manufacturing methods and resources 28

29 QUALITY FROM DEVELOPMENT TO DELIVERY Movax s target is to deliver high quality products and to operate in a safe and environmentally sound manner. Our products and services are designed to make the customers process faster, easier and more reliable; to increase productivity and save cost. COMMITMENT TO RESEARCH & DEVELOPMENT Only by continuous research and development - in close co-operation with and by listening to our customers - is it possible to develop even better, more intelligent solutions for the future. CONTINUOUS DEVELOPMENT At Movax the aim is to continuously develop the know-how of our personnel. The deeper our understanding of our customers needs are the better products and services we can deliver. It is also our goal to be in the forefront of utilising new, intelligent and advanced technologies. STATE-OF-THE-ART MANUFACTURING Movax manufactures its products by itself supported by a proven, high-quality network of partners. By manufacturing in-house are we able to ensure the quality of our products and fast, flexible, on-time deliveries. State-of-the-art production machinery, reliable partners and optimised logistics ensure both quality and cost-efficiency. Only high-class materials and components are utilised to manufacture MOVAX piling equipment. CERTIFIED MANAGEMENT SYSTEM Movax has a certified Quality Management Systems according to ISO 9001:

30 30 FOR CUSTOMERS ALL OVER THE WORLD

31 With units delivered to more than 60 countries, on six continents - and for a wide range of applications and different piling requirements - MOVAX is a truly proven supplier of innovative piling solutions 31

32 MOVAX WAY-OF-PILING Higher productivity and significant savings Movax Oy Tölkkimäentie 10 FI Hämeenlinna, Finland Tel Fax marketing@movax.fi Please refer to for worldwide partners 1/ All rights reserved