Reverse Engineering in Manufacturing Mechanical Spare Parts

Transcription

1 An Intensive 5 Day Training Course Reverse Engineering in Manufacturing Mechanical Spare Parts Aug 2019, Dubai 24-JUL-18 This course is Designed, Developed, and will be Delivered under ISO Quality Standards

2 Reverse Engineering in Manufacturing Mechanical Spare Parts WHY CHOOSE THIS TRAINING COURSE? Reverse engineering is a common and acceptable practice in the branch of the mechanical design and manufacturing based industry. It is a vital technique in the spare parts and product design cycle. The original manufacturer of a product no longer produces a product. Reverse engineering has become a practical method in case the original supplier is unable or unwilling to provide additional parts. Unavailability of a simple less expensive spare part may keep the whole production line inoperable. Shortages of spare parts can result in lost production (idle manpower and inoperable machine or lost capacity), a delay in completion date (may have cost penalty for late completion of any scheduled products), present profit loss (may have loss of sales in the current market since no production) and future profit loss (goodwill erosion). This PetroKnowledge training course introduces participants to the use of modern Computer-Aided Design (CAD) techniques in generation of 3D digital models from physical objects. Topics include contact and non-contact data acquisition techniques, data type and exchange formats, and advanced solid modeling visualization and surfacing techniques. The training course is intended to familiarize engineers, technicians and operators with the guidelines and best practices employed in utilizing reverse engineering, a three-dimensional product or model to quickly captured in digital form, re-modeled, and exported for rapid prototyping/tooling or rapid manufacturing. This 5 Day intensive PetroKnowledge training course will highlight: Engineering Design Problem Formulation (Needs, Goals and Objectives) Information Gathering with Reverse Engineering Concept Generation Project Planning (Gantt, CPM, PERT) Decision Making (Concept Selection) Detailed Design Modeling Design for Manufacturing WHAT ARE THE GOALS? By the end of this PetroKnowledge training course, participants will be able to: Explain the concept of reverse engineering technology Perform reverse engineering processes and techniques through the digitizing/ scanning methods Generate CAD model from scanned data/cmm Apply product Development process Manipulate CAD data for CAM/NC or CNC machining processes or Rapid prototype WHO IS THIS TRAINING COURSE FOR? This PetroKnowledge training course is designed to benefit all levels of Technical Personnel in the oil and gas industry as well as in chemical and process industries but will greatly benefit: Industrial designers Design engineers Model maker Tooling engineers Mold maker Technicians Technical trainers Chemical, Process and Mechanical Engineers Product Engineers and Technologists Operation, technical service and maintenance professionals Engineers, Consultants and Sales professionals Technical professionals responsible for interdisciplinary energy projects

3 Membership No.: HOW WILL THIS TRAINING COURSE BE PRESENTED? Participants to this training course will receive a thorough training on the subjects covered by the seminar outline with the Tutor utilising a variety of proven adult learning teaching and facilitation techniques. This training course is supported by interactive discussions, role play, case studies and to highlight the techniques available to the participants. Training methodology includes: Live group instructions Use of real-world examples, case studies and exercises Interactive participation and discussion Power point presentation, LCD and flip chart Self-test and group activities Each participant receives a binder containing a copy of the presentation slides and handouts ORGANISATIONAL IMPACT An immediate and drastic positive impact on the performance of the organization will become evident after attending this PetroKnowledge Reverse Engineering training course and this includes: Fabricate a product no longer produced Provide adequate documentation of the original design Substitute no longer exist manufacturer for needed product Generate a design documentation which has been lost or never existed Design out some bad features of a product. For example, excessive wear Strengthen the good features of a product based on long-term usage Analyze the good and bad features of competitors product Explore new avenues to improve product performance and features QUALITY CERTIFICATION Member of Clear Concepts. Clean Environment. The PMI Registered Education Provider logo is a registered mark of the Project Management Institute, Inc. Reverse Engineering in Manufacturing Mechanical Spare Parts

4 DAILY AGENDA Day One: Introduction History and Basic Concepts Product Development process Resources for Reverse Engineering Stages of Reverse Engineering Reverse Engineering Design Process Day Two: Reverse Engineering Methodology Reverse Engineering of Mechanical Components Predicting the purpose of the product (How, What, Why) Disassemble the part Analyze subsystems (i.e. structural, mechanical, and electrical) Develop annotated sketches that include measurements and notes on components Digitizing Scanning Process Day Three: Documentation Coordinate Measuring Machines Dimensional Tolerances Geometrical Tolerances Identify the need or problem or dissatisfaction - improve, existing products Research the need or problem Develop possible solutions - Conceptual Design Detailed Sketches Evaluate each solution against the criteria Construct a Geometric modeling and Prototype- Dimensions-Material - Assembly Method Day Four: Computer Aided Design (CAD) Test and evaluate the solutions Redesign Best solutions Communicate the solutions Manufacturing Part Drawing Introduction to the Basic Principles of subtractive Manufacturing Manufacturing planning Computer Aided Process Planning (CAPP) Computer Numerical Control (CNC) Day Five: Test and Evaluate Introduction to the Basic Principles of Additive Manufacturing Introduction to polymers materials and Stereolithography (SLA) Fused Deposition Modelling (FDM) Laminated Object Manufacturing (LOM) Selective Laser Sintering (SLS) Three-Dimensional Printing (3DP) Reverse Engineering in Manufacturing Mechanical Spare Parts

5 Reverse Engineering in Manufacturing Mechanical Spare Parts 4 DATE VENUE FEE($) Aug 2019 Dubai - UAE 4,950 This fee is inclusive of Documentation, Lunch and Refreshments Please use BLOCK CAPITALS to fill in this form. It is important that you read carefully through all information before starting to complete the form. REGISTRATION DETAILS Family Name: First Name (Mr./Ms.): Position: Company: Mailing Address: Telephone: Mobile: Fax: AUTHORISATION Authorisation By: Position: Company: Mailing Address: Telephone: Mobile: Fax: IN-HOUSE TRAINING Maximize your training budget and have several members of your staff, who require specific training, to attend with the advantage of not incurring additional travel costs when attending a public training courses & seminars. Would you like a PetroKnowledge training course delivered at a time or location to suit you? Would you like PetroKnowledge to tailor a course from our comprehensive library of programmes? Or would you like us to create an entirely new, bespoke course to suit the exact needs of your organisation? Working in partnership with our clients, PetroKnowledge provides an enjoyable, creative learning experience that enables participants to develop their skills and knowledge. We can deliver not only generic, off-the-shelf courses from our extensive learning portfolio, but we can provide tailored as well as bespoke learning on any aspect of skill development or knowledge. Our in-house courses are conducted by the same expert trainers who conduct PetroKnowledge public courses so you can be assured they will fulfill the learning objective of any organisation

6 BOOKING TERMS & CONDITIONS Booking Bookings for courses can be made via our website (petroknowledge. com) or by contacting our Registration Desk on or at reg@petroknowledge.com For on-line bookings, please select the course that you require and click on the Register Now button, following the instructions step by step Upon receipt of booking in order, enrollment on the respective training course will be confirmed by Registration Team with all necessary documentation Invoicing and Payment Our fees include course presentation, relevant materials, physical & digital documentation, lunch and refreshments served during entire training. Accommodation charges are not included in the course fees Course fees are payable upon booking unless a valid, authorized Purchase Order is provided and accepted Invoices will be sent via /courier to the ID/name and address provided We prefer to have the fees payment in our account before the start of training course. However, if your company has a different payment policy, the same should inform us in advance The currency of fees is in US Dollars (USD). Payments can be made in USD or UAE local currency AED (Arab Emirates Dirhams) either by Bank Transfer or by Credit Card. Our Bank Account details will be provided on the Invoice Please note that we do accept payment by cash, in USD or AED, only for the last minute bookings Cancellation of Courses It may be necessary for PetroKnowledge to amend or cancel any course, course times, instructors, dates or published fees due to unforeseen circumstances and we reserve the right for such changes Any amendments will be advised before the course start date and any bookings already paid in full will not be subject to increased fees Cancellation by Client Once you have completed your booking, received your confirmation of enrollment and a dated payment Invoice, you are deemed to have a contract with PetroKnowledge. You reserve the right to cancel this contract given the below terms All cancellations must be received in writing at reg@petroknowledge. com and info@petroknowledge.com at least 14 days prior to the training After the cancellation period has expired, consideration may be given, on a case to case basis, if a registered delegate nominates a substitute on the same course, shifts to next session of the course or moves to a new course For a cancellation request made on or before the statutory 14 day cancellation period, a refund may be given or a credit note issued which can be used against future course fees A 25% administration fee (of the total course fee at the time of booking) will be charged for any cancellations made outside of the statutory cancellation period Attendance Certificate OFFICES: Middle East: P.O. Box: , Abu Dhabi, U.A.E. Tel: Europe: AB25 1HF, 1Berry Street Aberdeen, Scotland, UK Tel: USA: Pennzoil Place 700 Milam, Suite North Tower Houston, Texas 77002, USA Tel: E: info@petroknowledge.com The daily course schedule should be accurately followed to ensure undeterred implementation of our training All delegates, who participated in their course throughout, will receive the Certificate of Completion on the last day Please report any foreseeable absences to a PetroKnowledge representative or to your sponsors directly An absence of three (3) or more sessions of the course will invalidate your eligibility for the Certificate of Completion Follow us on: