Robotized Integrated Blister Line INTEGRA 220. Liquids Solids Creams Packaging ENGLISH
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1 220 Robotized Integrated Blister Line Liquids Solids Creams Packaging ENGLISH
2 220 Robotized Integrated Blister Line A concentrate of innovation in less than 8 meters Robotized Blister Line, integrating in a single monoblock the two operations of blister thermoforming and packaging in carton. The line is composed of two sections, each managed by a PC, and it is characterized by a small footprint. Main features: - Balcony style construction - Maximum accessibility and ergonomics of all groups - Full compliance with cgmp regulations - Every single group managed by servo motors - Maximum visibility of all units for an immediate line clearance - Size parameters set on the PC for a very fast changeover 2
3 - Automatic Pitch adjustment directly from the display - Integrated Robocombi - Intermittent or continuous motion cartoning Size parts for the blister section interchangeable with the MB 421 Main optional units: - Multiple product feeding - Lidding foil printing units - Variable data printing units - Camera control system - Sealing parameters control - Nitrogen flushing unit 3
4 Product feeding Available versions Efficiency in the treatment of all possible products 4
5 High Speed (HS) Dedicated Universal Multiple channel 5
6 Rear forming area
7 Compactness and ergonomics Forming station separated from the feeding station to reduce footprint Forming driven by servo motors Double forming reels to allow faster reloading time Ergonomic position of reels Standard PVC splicing table Centralized powders aspiration Main command panel at the rear 7
8 Robotized connection Robocombi Maximum flexibility Time reduction for size change over Accurate and precise stacking Stacking set from the display Speed
9 Modular cartoner section The standard cartoner fitted on is an intermittent motion type working at a speed of 150 cartons per minute A faster version (V) is available, to reach 210 cartons per minute The two sections of the line can be divided by a separating wall, thus allowing the insertion in different class rooms. The blister machine and the cartoner can work independently. 9
10 General features Forming station on the machine rear side for improved accessibility on the front and reduced footprint PC for thermoformer management Integrated pre-feeder Perforating and coding section. All stations are balcony style to guarantee total visibility for machine inspection Balcony style construction, as per GMP regulations. Vertical stainless steel plate separating the mechanical part from the working area Size parts for the blister section interchangeable with 200 and MB 421 Continuous motion horizontal flat sealing, granting optimal pressure uniformity on blister surface. Reel unwinder driven by servo motor 10
11 B A H CARTON SIZE A = mm B = mm H = mm SIZE RANGE Number of thermoforming cycles PVC+ALU Number of thermoforming cycles ALU+PVC Forming depth Output 70/min 70/min 12 mm 210 blisters/min Output ( 220) 150 cartons/min Output ( 220V) 210 cartons/min Cutting section with automatic centering system Blister positive transport Positive carton erection Carton transport with toothed belts Aspiration of waste material collected in separate bin Magazine for blister manual loading reintegration PC for cartoner management Blister pusher equipped with a counterpusher Pre-arrangement for the wall separation Empty blister Good blister/sample pick up Leaflet Good blister Wrong cartons Robocombi Integrated robotized connection. Blister pick and place directly on the cartoner bucket chain Carton magazine ergonomic position 11
12 Blister size parts Thanks to a factory entirely dedicated to the production of size parts for thermoforming and blister machines, combined with an excellent organization of the working process, we are able to design, produce, test and deliver size parts of high quality in a short time. Simple, well-organized processes and a series of in-house manufacturing centers equipped with the most advanced technologies allow us to produce and test each piece with the highest quality. More than 200 specialists, square meters dedicated to the production of machines, lines, devices and size parts for blisters. With 40 years of experience, a quality 100% tested and entirely Made in Italy. The engineering department is at the Customer s side from the initial design phase, suggesting the best solution for every need. Each size part is tested before the delivery. 12
13 range machine Technical data MODEL V FEEDER Dedicated Universal FORMING Front High Speed (HS) Multiple channel Rear V V 720 Forming depth (mm) (12 opt) (12 opt) (12 opt) (12 opt) (12 opt) (12 opt) NUMBER OF CHANNELS /3 OUTPUT Blister/min Cartons/min BLISTER SIZE X (mm) Y (mm) CARTON SIZE A (mm) B (mm) H (mm)
14 TECHNICAL DATA 220 Robotized Integrated Blister Line Ø PVC reel external diameter Ø Lid foil reel external diameter Installed power Average electrical consumption Compressed air consumption Approx. net weight 400 mm (standard) 600 mm (optional) 280 mm 28 kw 12 kw 230 nl/min (7 bar) 4300 Kg The machine shown is indicative only and specifications given hereby are subject to change without prior notice or without liability. Marchesini Group is continuously updating its products to market needs. Marchesini Group S.p.A. via Nazionale, Pianoro - Bologna - Italy ph fax sales@marchesini.com -
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