STEER TECHNOLOGY AND SERVICES

Transcription

1 STEER TECHNOLOGY AND SERVICES

2 STEERisthecreatorofadvancedcorotatingtwin-screwextrudersthat effectivelytransformand functionalisematerialsinthefieldsof plastics,pharmaceuticals,food& nutraceuticals,biomaterialsand biorefining.

3 FOUNDEDIN1993BY DR.BABUPADMANABHAN WITHAVISIONTO STEERANEWWORLD,STEER TODAYHASOVER33PATENTS FORBREAKTHROUGH INNOVATIONSANDSERVESOVER 700CUSTOMERSIN39 5GLOBALOFFICES 10SATELLITEOFFICES 3APPLICATIONDEVELOPMENTCENTERSFORPLASTICS DEDICATEDPOLYMERSCIENCE&DIAGNOSTICCENTER PHARMACEUTICALFORMULATION&DEVELOPMENTCENTER FOODANDNUTRACEUTICALLAB DEDICATEDFOUNDRYFORSPECIALTOOLSTEEL COUNTRIES

4 OUR OFFERING

5 ADVANCED CO-ROTATING TWIN-SCREW EXTRUDERS INTEGRATED MANUFACTURING HUB ADVANCED EPZ TECHNOLOGY STEER COMPONENTS AND PERIPHERALS STEER TECHNICAL SERVICES REVOLUTIONARY OMEGA 1.71 DO/DI MEGA SPECIAL 1.55 DO/DI ALPHA 1.49 DO/DI SPECIAL TOOL STEEL PLANT STEER MANUFACTURING FACILITIES STANDARD ELEMENTS BARRELS & LINERS SHAFTS HITORQ GEARBOXES TSE FEEDERS TSE PARTS HUMAN MACHINE INTERFACE INSTALLATION SERVICES ANNUAL MAINTENANCE CONTRACT AFTER - SALES SUPPORT RELINING AND REFURBISHING SERVICES

6 OURADVANCED CO-ROTATING TWIN-SCREW EXTRUDERS ABEAUTIFULSYMPHONYOF ENGINEERING,DESIGNANDTECHNOLOGY STEERextrudersareacombinationof high-performancetechnology,design thinkingandadvancedengineering. Everysectionisdesignedwitha thoroughunderstandingofmixing, materialsandoutcomes.

7 OMEGA 1.71 DO/DI ADVANCED CO-ROTATING TWIN-SCREW EXTRUDER MEGA SPECIAL 1.55 DO/DI CO-ROTATING TWIN-SCREW EXTRUDER ALPHA 1.49 DO/DI CO-ROTATING TWIN-SCREW EXTRUDER

8 THE REVOLUTIONARY OMEGA 1.71 DO/DI ADVANCED CO-ROTATING TWIN-SCREW EXTRUDERS The OMEGA SERIES sets a new standard in the compounding industry. The revolutionary 1.71 Do/Di allows manufacturers to increase their production capacity by up to 25%* due to the increased volume and torqueability. The OMEGA series comes with STEERʼs patented ʻfractionallobeʼ special elements that are designed to enhance process efficiency and quality of output, while delivering far greater returns on investment. ADVANTAGES OVER CONVENTIONAL PLATFORMS Up to 25%* more production capacity due to increased volume and torqueability. The High free volume leads to higher throughput. Improved process efficiency and quality* due to patented special elements with fractional-lobe geometry, that allow for higher conveying capacity, uniform shear, and extensional flow. Reduced energy dissipation* due to a narrower, sharper residence time distribution Better control* over kneading, stirring and shear to give manufacturers the capability to work with low-bulk density and shearsensitive materials Improved conveying efficiency, greater ROI and minimised downtime* due to self-wiping elements that prevent stagnation and degradation. Controlled processing with higher required mean shear, reduction in total shear as well as controlled residence time The OMEGA Series is available for specific lab-related needs to large commercial needs, ranging from 20mm to 140mm. For more information visit STEERWORLD.COM * varies basis applications

9 THE PROVEN OUTPERFORMER FOR STANDARD COMPOUNDING APPLICATIONS THE MEGA SPECIAL 1.55 DO/DI CO-ROTATING TWIN-SCREW EXTRUDER The MEGA SPECIAL SERIES is the most desired choice amongst several world class compounders. These extruders have demonstrated capability to support high volume manufacturing, especially for legacy engineering thermoplastics. Besides, they are WP compatible and offer uncompromising quality along with a low cost of ownership. The MEGA SPECIAL Series is available in four variants - MEGA SPECIAL PREMIUM, MEGA SPECIAL PLUS, MEGA SPECIAL ZL and MEGA SPECIAL LT to suit a variety of compounding needs THE RELIABLE WORKHORSE STEERʼS ALPHA 1.49 DO/DI CO-ROTATING TWIN-SCREW EXTRUDER STEERʼs ALPHA series twin-screw extruders are a popular choice amongst compounders looking for an all-in-one performer. Developed with a 1.49 Do/Di, these co-rotating twin-screw extruders are robust, reliable and perfectly suited for round-the -clock production. They deliver exceptional results for both general compounding applications as well as advanced applications. The ALPHA Series is available in different variants with the screw diameter ranging from mm. Note: STEER builds twin-screw extruders to CE and UL standards

10 Ourintegratedmanufacturingfacilitygivesuscontrol INTEGRATED MANUFACTURING FACILITY overqualityandallowsustocatertospecific requirements.wenotonlyproducesomeofthebest toolsteelintheworldbut,design,craft,profileand createadvancedtechnology,allunderoneroof.

11 DEDICATEDFOUNDRYFOR SPECIALTOOLSTEEL STEERmanufacturesspecialgradesoftoolsteel,withhigh wearandcorrosionresistance,developedinourstate-ofthe-artfoundryatcoimbatore,india. Forinstance,ourACROLLOYseries,avanadiumrichtool steeldevelopedusingmicrogenictechnologycomeswith alloyingandmicro-alloyingelementsandworksagainst theforcesofabrasion,wearandcorrosion.with ACROLLOY,ourplatformsandelementsarecapableof withstandingthemostdifficultapplications. Choiceofmetallurgy Wear-resistantseries,Corrosionresistantseries,HIP,Crest-welded&SpecialAlloys,MOCtosuitallapplications. SOMEOFOUR MANUFACTURING FACILITIES FormoreinformationvisitSTEERWORLD.COM

12 HIGH-ENDTECHNOLOGYCRAFTEDTODELIVER SUPERIORCOMPOUNDS Agoodcompoundistheresultofathorough ADVANCED EPZTECHNOLOGY understandingofwhatgoesoninsidethe ʻextruderprocessingzoneʼ(EPZ).Thekeyto successlieswiththeexactdesignoftheʻelement andbarrelʼconfiguration.atsteer,wehave masteredthisart,whichiswhyover6000extruder linesaroundtheglobeprefersteerʼsreplacement elementsandcomponents.

13 STANDARDREPLACEMENTELEMENTS EXEMPLIFYINGENGINEERINGEXCELLENCE STEERreplacementelementsarepurpose-builtforperformanceanddeliveroutstandingprocessefficiency.Every elementismadefromspecialtoolsteelmanufacturedatourveryownstate-of-the-artfoundry.thismeansthatsteer replacementelementsaredesignedtolastandtoworkinperfectunisonwiththeexistingsystem. INTAKE ELEMENTS MELTING ELEMENTS VENTING ELEMENTS MIXING ELEMENTS VACUUM ELEMENTS METERING ELEMENTS

14 STEERBARRELSANDLINERS CRAFTEDTOPERFECTION BARRELS STEERBarrelsandLinersaretechnologicallyadvanced masterpieces,designedtodeliveroutstandingvalue.made withtherightmetallurgyatourveryownstate-of-the-art foundry,theyarecraftedforhighperformance,longerlifeand perfectlymatchwithyourexistingco-rotatingtwin-screw extrudermachinery. STEERBarrelsareavailableforawiderangeofco-rotatingtwin-screwextruders.Wemanufacturebarrelsfrom10mmdia to300mmdia(withamaximumlengthof600mm).whetheryourequiresolidorlined,hard-facedorsurfaceengineered,flangedorround,tie-barorclam-shell,eachandeverybarrelispurpose-builtwithgreatattentiontodetail, offeringyouahostofadvantagesincludingcustomisedmetallurgywithrequiredaccuracy,coolingcircuitsforincreased efficiencyandcustomisedventinsertsforbetterperformance. NOVELTECHNOLOGYWITHJIFFYCLAMP WeareconstantlyinnovatingandhavedevelopedaʻNovelTechnologywitha JiffyClampʼforspecialExtruders.Theobjectiveistoreducetimeduring assembling/changingandtotakecareoftheforcesofexpansionduringthe heatingprocess.

15 STEERSHAFTS BUILTFORPOWER SHAFTS STEERshaftsaremadewithsuperiormetallurgyfromourveryownstate-ofthe-artfoundry,withfull-fledgedin-housetreatment.Besidestheyare diligentlydesignedandmadewithhighaccuracy.atsteer,wehavethe abilitytomachineanycontourforupto5.5m.ourin-housetorquetesting facilityhelpsratethecapacityoftheseshafts. STEERmanufacturesexclusiveshaftsofrequiredprofileandgeometry forallmakesoftwin-screwextruders. STEERCONTINUASPLINE Mostcommonlyusedshaftsplinesareinvolute,circularorstraight increasingthestressconcentrationandcausingseveredamagetothe expensivescrewshaft,thescrewelementsandthegearboxduringasurge intorque. STEERʼsContinuaSplinedesign,madeofhighalloysteel,reducesstress concentration.ithasashaftadaptorwith V groove.duringasurge,only theshaftadaptorbreaksatthegroove,preventingdamagetotheshaft,the elementsandthegearbox. FORANYADDITIONALINFORMATIONWRITETOINFO@STEERWORLD.COM

16 PERFECTSYNERGYFORPERFECTOUTCOMES STEER COMPONENTSAND PERIPHERALS STEERcomponentsandperipheralsarecraftedto workinperfectunisonwiththerestoftheplatform. Theyaredesignedwithgreatattentiontodetailto deliverexceptionalperformance,enhanced efficiencyandsuperiorreturnsoninvestmentwhile ensuringeaseofoperation.

17 HITORQGEARBOXES PUTTINGYOUINTHEFASTLANE STEERʼsgearboxisoil-cooledandtheoillubricationsystemincludesheatexchanger,oilfilterandoilcirculationpump. Protectionsarebuiltintothesystemtopreventoperationunderlowoillevels,highoiltemperatureandlowoilpressure. Besideshighaccuracy,superiormetallurgyandauniquedesignensurethatthethrustwashershaveamuchlongerlife. TheengineeringexcellenceoftheSTEERgearboxistheresultofpowerfulstructuremembersinsidetheequipment.

18 STEERTSEFEEDERS OPTIMISEDFEEDING.PRECISEDOSING AtSTEER,wecraftbothvolumetricfeedersandsidefeeders.STEERFeedersassureoptimisedfeedingofthematerials, rangingfromhighlycohesivetointerlockingfibers.thefeedersareknownfortheirnoiselessandpollution-free operations.besides,steerhasalsodesignedconveyingelementsforhighconsistencyandprecisedosingintothe extruder.

19 STEERTSEPARTS ENHANCEDEFFICIENCY.LONGERLIFE STEERmanufacturestwin-screwextruderparts designedtoenhanceprocessefficiencyand deliverfargreaterreturnsoninvestments. STEERTSEPARTSincludeScrewTipsandDie- AssemblyUnits. HUMANMACHINEINTERFACE CONTROLATYOURFINGERTIPS TheHumanMachineInterface(HMI)isthecentralpointforcontrollingand monitoringtheextruder.thisisdonethroughsuitablecommunicationlinks andprotocols.withthehmi,thedriveiscontrolledfromatouchscreen(multi PanelsorPCswithappropriatepointingdevices),whichoperatesthrough ProgrammableLogicControllers(PLCs).STEERallowsforcustomisationofthe HMIscreens,integrationofperipheralsandotherplantutilitiesaswellas materialsystemstoachievecompleteplantautomation.thesoftwareusedby STEERishighlyreputed(Siemens,BradleyandMitsubishiProTool/Proand WinCCorequivalent).

20 STEER TECHNICAL SERVICES AGLOBALSOLUTIONSPROVIDER TheSTEERTechnicalservicesnetwork providesinstallation,after-salessupport, annualmaintenance,andreliningand refurbishingservices.

21 EXTRUDERANDPLANTINSTALLATION Ourskilledteamofservicepersonnelensuresmoothinstallationoftheextruder.Besidesthis,weprovidecompletetraining, operationandmaintenancesupport. ANNUALMAINTENANCECONTRACTS STEERundertakesAnnualMaintenanceContracts(AMCs)forextruderstoensuremaximumproductivityandminimum downtime. AFTER-SALESSERVICE STEERiscommittedtoimprovingcustomersatisfaction.Ourreliableteamofskilledprofessionalsarepreparedforevery emergency,24 7,toprovidepromptsolutionsforproblemsorconcerns. RELININGANDREFURBISHINGSERVICES STEERalsoundertakesthecomplextaskofBarrelreliningandGearboxrefurbishingtogiveyourplatformextendedlife.

22 Global Office Satellite Office Application Development Center Countries Served Foundry Dedicated Polymer Science & Diagnostic Center Pharmaceutical Formulation & Development Center Food & Nutraceutical Lab 5 GLOBAL OFFICES 10 SATELLITE OFFICES 3 APPLICATION DEVELOPMENT CENTERS 39 COUNTRIES SERVED 500+ EMPLOYEES 33 PATENTS ELEMENTS SOLD 470 EXTRUDERS INSTALLED

23 STEER GLOBAL CORPORATE OFFICE World Trade Center, Bangalore India OURGLOBALCONTACTS STEER INDIA - Bangalore #290, 4th Main, 4th Phase, Peenya Industrial Area, Bangalore , India Tel: / Fax: info@steerworld.com Web: STEER INDIA - Mumbai #317, Regus Business Centre, Level-3, Neo Vikram, New Link Road, Andheri (W) Mumbai India Tel: Toll Free: Fax: info@steerworld.com Web: STEER JAPAN Fukui Building 4F, P Higashiueno, Taito-Ku, Tokyo Japan Tel: Fax: info@steerjapan.com Web: STEER AMERICA 1525 Corporate Wood Parkway, Suite 500, Uniontown, Ohio 44685, USA Tel: Fax: info@steeramerica.com Web: STEER CHINA 603,Building No.12, 3599#, Qixin Road, Minhang District, Shanghai, China Tel: Fax: ext info.china@steerworld.com Web: STEER EUROPE Tel: info@steereurope.com Web:

24 WE LOOK FORWARD TO HEARING FROM YOU.