Continuum High Speed Tray Packer & Shrink Wrapper
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1 Continuum High Speed Tray Packer & Shrink Wrapper an EMPOYEE owned company
2 Continuum High Speed Tray Packer & Shrink Wrapper Already proven at dozens of installations in the food and beverage industry, the Continuum Tray Packer is the best machine for achieving efficient operations. Including the optional integrated Shrink Wrapper and Tray Stacker, it has inherent product flexibility and changeover features that are unparalleled in the industry. Whether you are running glass, PET, metal or fiber cans into chipboard or corrugated trays, the Continuum is the right choice. Flow
3 Machine Benefits eliable design provides high line efficiency Zero-gap infeed eliminates jams Positive tray magazine Precise servo grouper Four-gun glue system 296-I CHANGEOVE SETTING CHAT STEP DESCIPTION FACTOY SETTING FIED SETTINGS Zero-Gap Spacers (3) Infeed Spacers (5) Grouper Spacers (3) Pattern-Forming Guides Gap Plate elief Gate Stop Stepped Fill-in Guide Down Product Detector Flight Bar Width Tray Flap Phaser Flap Tucker Width Flap Catcher Plates Tray Filler Plates Glue Gun Width Glue Gun Angle Tray Pocket Phaser Compression Width Magazine Width Magazine ength Tray Delivery Width Film Width Quick changeover with no tweaking Simple, by-the-numbers system No additional tools necessary Color-coded lane spacers Flexibility Zero-gap Infeed Handles largest diameter range in the industry, with minimal change parts oose containers and multipacks PET, metal, glass, HDPE, fiber cans Corrugated or chipboard trays Free-standing or integrated shrink wrapper Integrated tray stacker option Machine Drive ow-maintenance design Machine drive has independent clutch protection Stainless Steel construction Gull Wing Guards allow complete access to all points Cluster lubrication with optional automatic pump
4 Continuum Description of Operation Operator Interface Simple touch screen controls Push button grouper changeover Efficiency and maintenance functions Beacon Indicator Green, running or ready to run Yellow, waiting for product ed, operator must intervene Product/Tray Merge Extremely smooth transition Tray approach is tangent to bottom of product Articulating rear compression pockets Compression Section Facilitates a tight, square tray Easy phaser pitch adjustment, for variations in board dimensions Single point width adjust Gull Wing Guard Doors Open for maximum access Interlocked and pneumatically locked to ensure safety obust frame with exan panels Tray Transport Several blanks in motion Grouper release triggered by waiting tray Simple one-point adjustment Independent Clutch Flight bar and mechanical groupers are independently clutched for maximum safety Hotmelt Unit Nordson or other Four-gun applicators No unglued corners when hard stop occurs Film Take-up Activates to ensure consistent film feed Simple lead and threading Film Cut/Advance Servo-driven for precision and repeatability Hardened knife for extended life Film Wrap Wand Handles multiple profiles and sizes ow-wear tracks
5 Continuum Grouper Module Quick Changeover Width adjustment of pins with lane adjusters Automatic pitch adjustment via servos Grouper Pins Mechanically timed to main drive Create groupings of products prior to tray merge Escapement Pins Servo controlled Flexible product range No pin change parts required Flow Continuum Tray Magazine Precise Adjustment Chains tie sprockets together for precise parallel motion during adjustment Vertical Tray Magazine Ergonomic loading of trays from pallet (same orientation) Precise registration against slot True "on-the-fly" loading Able to handle corrugated or chipboard Pneumatic Actuators Support tray stack weight atchet tray blanks downward on demand Only two inches of tray blanks rest in "pull-down" area Positive "Pac-Man" ugs transport trays toward product merge Positive grip on tray ensures consistent delivery Tray Pull-Down Minimum suction cup motion to maximize efficiency at high speeds
6 Continuum Floor Plan Specifications* Speed: 50, 70, 100 TPM Product Sizes: 1 3 / 4 " to 6 1 / 4 " dia. Products: Glass jars, PET, HDPE, metal and fiber cans, HiCone, shrink bundles, paperboard overwrap, and others Tray Magazine: Continuous loading vertical hopper, appr. 500 blank capacity Film Magazine: 21" diameter 25" roll length Film Seal: Overlap weld Air equirements: 5 90 psi Power equirements: 460v, 60 cycle, 3 phase, 200A Servo Motors: A-B 1394 and A-B 1398 motion controller Tunnel Heat: 72 kw Main Control Enclosure: NEMA 4, painted Steel-it Machine-Mounted Enclosures: NEMA 4 Controls: 24 vdc with A-B SC 500, Modicon, or other Operator Interface: PanelView 1000 or other * Standard-Knapp is committed to continuous product improvement. Specifications subject to change without notice. an EMPOYEE owned company STANDAD-KNAPP, INC. 127 Main Street, Portland, CT U.S.A. SAES PHONE: (860) , ext. 239 SAES FAX: (860) EMAI: info@standard-knapp.com WEB SITE:
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