Plant and Equipment Reliability. Solutions for Industrial Maintenance

Transcription

1 Plant and Equipment Reliability Solutions for Industrial Maintenance

2 Doug Martin; E. l. du Pont de Nemours and Company Reliability Starts Here The first step towards equipment reliability is to initiate a process empowering your maintenance personnel with the application-driven, plant-tailored, product-specific information and skills they need to meet your company s needs on a daily basis. World-Class Manufacturing Maintenance costs contribute from 8 per cent to 12 per cent of product cost probably the largest, most out-of-control controllable cost in a plant. Constance E. Dyer, Quality Digest Causes for production (uptime) losses typical American Industry Average World-Class Manufacturing 70% CHRONIC FAILURES Fastener loosening, key wallow, misalignment, oil/air leaks, etc. 30% SPORADIC FAILURES Proactive: Prevent the unpredictable Predictive: Replace prior to failure Preventative: Protect from neglect Reactive: Fix after failure

3 Maintenance Workshop This hands-on training programme for your maintenance staff not only identifies problems in your plant, but also teaches the mechanical basics and failure fundamentals to help empower your people with the proper tools and skills required to make your total operations more efficient. Maintenance Workshop Features Hands-on training Conducted on-site Training materials supplied Review common failure causes and prevention Standard 2-hour workshop can be tailored to meet your needs In-plant follow-up Training modules teaching you how to... prevent loosening of threaded parts Threadlocking Adhesives fix leakages or other damage Emergency Repair Products seal threads and pipes Thread Sealants achieve strong, durable joints of large parts Structural Bonding seal bolted flanges Gasketing Products create impact- and vibration-resistant joints Flexible Sealing and Bonding join cylindrical parts Retaining Compounds repair and rebuild metal parts Metal-filled Compounds do fast fixturing of small parts Instant Adhesives protect equipment against abrasion and corrosion Protective Coatings and Compounds prevent seizing and corrosion of moving parts Lubricants remove oil, grease and dirt Cleaners prevent broken fasteners, galling and seizing Anti-Seize protect surfaces against external influences Surface Treatment and Rust Prevention Products

4 Henkel Capabilities Henkel can do much more for you. Years of experience in manufacturing and maintenance have enabled us to build up profound knowledge of the typical maintenance and repair tasks in all major industries and common industrial equipment. Additional Henkel Services Application assistance Let our expert engineering staff assist you with specific product and maintenance applications. Rebuild and maintenance programs for key components Our in-depth programmes contain solutions for key industrial devices such as pumps, shafts, gearboxes and centrifuges. Track and document cost savings Promote your hard work by documenting how you were able to cut costs, eliminate failures, avoid downtime and improve safety at work. Inventory consolidation After reviewing your chemical store we can give you suggestions on how to consolidate your inventory and improve your purchasing efforts. Surface engineering solutions Let us show you how to identify and apply the proper surface protection coatings to protect your assets and keep them up and running with minimal downtime. We can also recommend Henkel Certified Applicators who are specialized in these kinds of repairs. Document work instructions Let us help you write work instructions and maintenance procedures to help maintain your key equipment. Additional information and literature Maintenance Expert Guide with core product offering, easy product selection and useful how-to-apply information (print version and mobile website) Device programmes with specific application solutions for any repair task and suitable product suggestions MRO information online on

5 Valuable Improvements in Daily Maintenance Together with your technicians, our Henkel Sales Engineer can help identify redundant and unreliable repairs in your plant. A Maintenance Plant Survey involves a tour of key production or process areas, as well as maintenance workshops, to identify and document potential areas for improvement. Maintenance Review A Plant Survey includes a thorough walk-through of your facilities Material preparation Production/assembly Maintenance and re-work Warehouse/stores Identification and documentation of areas for improvement to Increase reliability and productivity eg avoid unplanned downtime by regular maintenance Improve safety eg increase reliability of your machinery and use non- hazardous products Save time eg avoid time-consuming emergency repairs and increase service intervals Reduce costs eg repair instead of replace damaged parts, increase energy efficiency and optimize your inventory Recommendations for implementation of Repair process improvements Maintenance staff training Inventory optimization

6 Henkel Ltd Wood Lane End, Hemel Hempstead, Hertfordshire HP2 4RQ Tel.: (+44) Fax: (+44) The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these products. Except as otherwise noted, all marks used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US, Germany, and elsewhere. Henkel AG & Co. KGaA, 2015