Complex cold water systems

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1 Complex cold water systems Duration: 50 mins No of items: 25 Assessment type: Multiple Choice (Closed book) Outcome/ Section Underpinning Knowledge % 01 Plan the work activities to be carried out 02 Carry out precommissioning checks and tests on systems The system types and their intended functions system and layouts The regulations governing system design, installation & operation Water Regulations general Notification of proposed plumbing work Water Regulations specific The main construction features of buildings into which the systems are installed The sources of information on the design of specific systems plans and drawings, specifications The installation requirements for systems installation sequences and routine liaison with others in the overall construction programme, including the customer The procedures, equipment and legislative requirements for applying soundness tests to systems Testing metallic pipework Testing plastic pipework The methods of establishing that input services adequately supply all within the system The methods of connecting to systems Pre-commissioning checks & the actions to take where pre

2 03 Commission systems commissioning checks reveal system or component defects Pre-commission checks Corrective actions The sources of information on the performance of systems or The procedures for establishing correct system or component performance and checking against the design specification The routines and sequences for commissioning systems or The points in the commissioning process where co-operation and liaison with other trades and customers may be required Where to access user information appropriate to different systems and How to complete commissioning documentation confirming the safe commissioning of systems and System handover procedures and demonstrating the operation of systems and to end users The actions to take when being commissioned do not meet design requirements 36

3 Complex hot water systems (part 1) Duration: 40 mins No of items: 20 Assessment type: Multiple Choice (Closed book) Outcome/ Section Underpinning Knowledge % 01 Plan the work activities to be carried out 02 Carry out precommissioning checks and tests on systems 03 Commission systems The system types and their intended functions system and layouts Design principles Design considerations System types and functions System The regulations governing system design, installation and operation The main construction features of buildings into which the systems are installed The sources of information on the design of specific systems plans and drawings, specifications The installation requirements for systems installation sequences and routine liaison with others in the overall construction programme, including the customer The procedures, equipment and legislative requirements for applying soundness tests to systems The sources of information on the performance of systems or The procedures for establishing correct system or component performance and checking against the design specification

4 03.03 The routines and sequences for commissioning systems or Legionella prevention Disinfection of hot water systems The points in the commissioning process where co-operation and liaison with other trades and customers may be required Where to access user information appropriate to different systems and common faults on hot water systems System handover procedures and demonstrating the operation of systems and to end users.

5 Complex hot water systems (part 2) Duration: 50 mins No of items: 25 Assessment type: Multiple Choice Outcome/ Section Underpinning Knowledge % 01 Plan the work activities to be carried out 02 Carry out pre-commissioning checks and tests on systems The system types and their intended functions system and layouts The regulations governing system design, installation and operation How to calculate the size of system including pipework and appliances The input services or supplies required for new systems or or adding to existing systems how to confirm that supplies are adequate The tools, equipment, materials and required for the system installation order and supply advice, delivery and checking procedures. 03 Commission systems How to measure and record installation and site details for 32 prefabrication purposes Installations of systems and component Discharge pipework requirements The range of tests used to confirm the soundness of systems and and how to use the range of soundness test equipment. 04 Carry out pre-commissioning The procedures, equipment and legislative requirements for 4 checks and tests on systems applying soundness tests to systems 05 Commission Systems The sources of information on the performance of systems or

6 05.02 The procedures for establishing correct system or component performance and checking against the design specification The routines and sequences for commissioning systems of. 06 Decommission systems The importance of confirming the system design, specification, functions and outcomes of suspending the operation of the system. 07 Establish maintenance requirements for systems and 08 Carry out service and maintenance of systems and 09 Diagnose the cause and rectify faults in systems and The maintenance procedures across the range of systems and How to use performance specifications for systems and, and maintenance procedures necessary to restore or maintain the continued performance of systems and How to interpret information on system or component performance, including advice from users, visual inspections or checks or diagnosis tests to locate faults

7 Complex sanitation systems Duration: 40 mins No of items: 25 Assessment type: Multiple Choice (Closed book) Outcome/ Section Underpinning Knowledge % 01 Plan the work activities to be carried out 02 Carry out precommissioning checks and tests on systems The system types and their intended functions system and layouts Design principles Sanitary accommodation Primary vented stack design The regulations governing system design, installation and operation British Standards Regulations The main construction features of buildings into which systems are installed The sources of information on the design of specific systems plans and drawings - specifications The installation requirements for systems installation sequences & routine liaison with others in the overall construction programme, including the customer Above ground discharge systems Roof drainage The methods of establishing that input services adequately supply all within the system. 65 5

8 03 Commission systems The routines and sequences for commissioning systems or The points in the commissioning process where co-operation and liaison with other trades and customers may be required Where to access user information appropriate to different systems and System handover procedures and demonstrating the operation of systems and to end users; faults and problem solving. 30

9 Central heating systems including boilers and control wiring Duration: 60 mins No of items: 30 Assessment type: Multiple Choice (Closed book) Outcome/ Section Underpinning Knowledge % 01 Plan the work activities to be carried out 02 Prepare work locations for the installation of systems, and component nos. 03 Carry out installation of systems and The system types and their intended functions system and layouts The regulations governing system design, installation & operation General Domestic heating compliance guide The sources of information on the design of specific systems plans and drawings, specifications How to calculate the size of systems including pipework and appliances The sources of information on the preparatory work necessary for the system or component installation The input services or supplies required for new systems or or adding to existing systems how to confirm that supplies are adequate The positioning and fixing requirements for the system to conform to the system design, and intended funcations Types of system System Pump positions General The procedures required for connecting to input services or

10 04 Carry out pre-commissioning checks and tests on systems connecting pipework into existing systems The range of tests used to confirm the soundness of systems and, and how to use the range of soundness test equipment The procedures, equipment, and legislative requirements for applying soundness tests to systems The methods of establishing that input services adequately supply all within the system. 05 Commission systems 06 De-commission systems 07 Establish maintenance requirements for systems & 08 Carry out service and maintenance of systems and 09 Diagnose the cause and rectify the faults in systems and The sources of information on the performance of systems or The procedures for establishing correct system or component performance and checking against the design specification The importance of confirming the system design, specification, functions, and outcomes of suspending the operation of the system The precautions to ensure that de-commissioned systems do not prove a safety hazard; measures to prevent systems being brought into operation; safety and warning notices The range of information that should be available on the routine and non-routine service and maintenance requirements of systems and, How to use performance specifications for systems &, and maintenance procedures necessary to restore or maintain the continued performance of systems and How to interpret information on system or component performance, including advise from users, visual inspections or checks, or diagnosis tests to locate faults

11 Gas Supply Systems (part 1) Duration: 100 mins No of items: 50 Assessment type: Multiple Choice (Open book) Outcome/ Section Underpinning Knowledge % 01 Plan the Work Activities to be Carried Out 02 Prepare Work Locations for the Installation of Systems and Components State the system types and their intended functions - system and layouts Identify the regulations governing system design, installation and operation Describe the main construction features of buildings into which the systems are installed Define the sources of information on the design of specific systems plans and drawings specifications State the installation requirements for systems installation sequences and routine liaison with others in the overall construction programme (including) the customer Identify how to obtain detail from installation programmes and how to monitor progress against the programme Describe how to negotiate variations to work programmes and the need to obtain written acceptance to major work or material variations Define how to calculate the size of system including pipework and appliances Identify the sources of information on the preparatory work necessary for the system or component installation Recognise the input services or supplies required for new systems or, or adding to existing systems, and how to confirm that supplies are adequate 50 20

12 03 Carry out the installation of systems and Describe the persons to whom deficiencies in input services should be reported and procedures for isolating input services The tools, equipment, materials and required for the system installation order and supply advice, delivery and checking procedures State how to measure and record installation and site details for prefabrication purposes Identify the industry practices and work standards for fabricating and installing system Describe the positioning and fixing requirements for system to conform to the system design and intended functions State the procedures required for connecting to input services or connecting pipework into existing systems Identify the range of tests used to confirm the soundness of systems and and how to use the range of soundness test equipment. 30 Permitted reference materials HSE Approved code of practice and guidance gas safety and use regulations 1998 Corgi Essential gas safety handbook Corgi Central heating wet and dry handbook Corgi Water heaters handbook Corgi Gas fires and space heater handbook Corgi The gas industry unsafe situations procedure handbook Corgi Gas Cookers and ranges domestic handbook Corgi LPG domestic including permanent dwellings, leisure accommodation vehicles, residential park homes and boats handbook

13 Gas Supply Systems (part 2) Duration: 100 mins No.of items: 50 Assessment type: Multiple Choice (Open book) Outcome/Section Underpinning Knowledge % 01 Carry out precommissioning State the procedures, equipment and legislative requirements for 26 checks and tests on systems applying soundness tests to systems Identify the methods of establishing that input services adequately supply all within the system Describe the methods of connecting to systems Describe the actions to take where pre-commissioning checks or tests reveal system or component defects Define how to complete commissioning documentation confirming the safe commissioning of systems and 02 Commission systems Identify the sources of information on the performance of systems or Recognise the procedures for establishing correct system or component performance and checking against the design specification Describe the routines and sequences for commissioning systems or State the points in the commissioning process where co-operation and liaison with other trades and customers may be required Identify where to access user information appropriate to different systems and Recognise how to complete commissioning documentation confirming the safe commissioning of systems and

14 03 De-commission systems 04 Establish maintenance requirements for systems and 05 Carry out the service and maintenance of systems and Describe system handover procedures and demonstrating the operation of systems and to end users State the actions to take when being commissioned do not meet design requirements the importance of confirming the system design, specification, functions and outcomes of suspending the operation of the system the need to liaise with others whose procedures or routines may be affected by the suspension of the system operation the potential hazards that could arise from de-commissioning activities and the checks to be carried out before de-commissioning takes place de-commissioning procedures for temporary and permanent decommissioning of systems the precautions to ensure that de-commissioned systems do not prove a safety hazard measures to prevent systems being brought into operation safety and warning notices the precautions to ensure that de-commissioned systems do not prove a safety hazard measures to prevent systems being brought into operation safety and warning notices the range of information that should be available on the routine and non-routine service and maintenance requirements of systems and the service and maintenance procedures across the range of systems and how to plan maintenance procedures to minimise interference with system operation and customer routines the materials required for routine maintenance the tools and equipment required for routine maintenance operations how to use performance specifications for systems and, and maintenance procedures necessary to restore or maintain the continued performance of systems and

15 06 Diagnose the cause and rectify faults in systems and the maintenance procedures necessary to ensure compliance with industry requirements for routine and non-routine maintenance activities how to complete records and reports of the service and maintenance of systems and the action to take when the system or component does not work to full performance specification how to interpret information on system or component performance, including advice from users, visual inspections or checks or diagnosis tests to locate faults the work action and sequences required to rectify faults in systems and the measures to ensure that systems do not present a safety hazard to potential users, or the workforce, when carrying out rectification procedures how to isolate unsafe systems and 12 Permitted reference materials HSE Approved code of practice and guidance gas safety and use regulations 1998 Corgi Essential gas safety handbook Corgi Central heating wet and dry handbook Corgi Water heaters handbook Corgi Gas fires and space heater handbook Corgi The gas industry unsafe situations procedure handbook Corgi Gas Cookers and ranges domestic handbook Corgi LPG domestic including permanent dwellings, leisure accommodation vehicles, residential park homes and boats handbook

16 Improvement of business products and services Duration: 40 mins No of items: 20 Assessment type: Multiple choice (Closed book) Outcome/ Section Underpinning Knowledge % 01 Promote the image of the business to others. 02 Identify and recommend opportunities for improving customer care The importance of correct personal presentation clothing worn and manner The range of actions designed to promote the employing business that are within the candidate s day to day routine The actions that contribute to individual performance in support of business products and services Personal development Effective communication Customer relations The range of promotional information appropriate to different work situations ensuring that information provided is appropriate to its intended use The methods of presenting information that are appropriate to the situation or the person requesting the information The typical formal and informal approaches to ensuring a system of customer service Informal Formal The typical statements contained in written statements of customer service

17 02.03 The work actions necessary to support the business customer service policy The checks to be carried out during work activities to ensure customer satisfaction with the service provided, and measures to be taken where deficiencies in customer service are identified Customer satisfaction Deficiencies in customer service The actions necessary to record and report any deficiencies in the performance of systems or The methods of dealing with customer complaints arising from dissatisfaction with work standards or attitudes of workforce Formal Informal

18 Oil Supply Systems (Part 1) Duration: 80 mins No of items: 45 Assessment type: Multiple Choice (Open book) Outcome/ Section Underpinning Knowledge % 01 Plan Domestic Plumbing Oil Heating Systems Work Activities - Plan the Work Activities to be Carried Out 02 Prepare Work Locations for the Installation of Systems and Components the system types and their intended functions - system and layouts the regulations governing system design, installation and operation the main construction features of buildings into which the systems are installed the sources of information on the design of specific systems plans and drawings specifications the installation requirements for systems installation sequences and routine liaison with others in the overall construction programme (including) the customer how to obtain detail from installation programmes and how to monitor progress against the programme how to negotiate variations to work programmes and the need to obtain written acceptance to major work or material variations how to calculate the size of system including pipework and appliances the sources of information on the preparatory work necessary for the system or component installation the input services or supplies required for new systems or or adding to existing systems how to confirm that supplies are adequate the persons to whom deficiencies in input services should be reported 53 11

19 03 Carry out the installation of systems and and procedures for isolating input services the tools, equipment, materials and required for the system installation order and supply advice, delivery and checking procedures how to measure and record installation and site details for prefabrication purposes the industry practices and work standards for fabricating and installing system the positioning and fixing requirements for system to conform to the system design and intended functions the procedures required for connecting to input services or connecting pipework into existing systems the range of tests used to confirm the soundness of systems and and how to use the range of soundness test equipment. 36 Permitted reference materials BS 5410 part 1 - code of practice for oil fired (installations up to 45kW) Building Regulations Approved Document J (Technical Booklet L in Northern Ireland) CLG - Domestic Heating Compliance Guide OFTEC technical book 2 oil firing commissioning and service manual for appliances with pressure jet burners OFTEC technical book 3 installation requirements for oil fired appliances and oil storage systems OFTEC technical book 5 oil firing commissioning and service manual for appliances with vaporising burners

20 Oil Supply Systems (Part 2) Duration: 90 mins No of items: 45 Assessment type: Multiple Choice (Open book) Outcome/ Section Underpinning Knowledge % 01 Carry out pre-commissioning checks and tests on systems 02 Commission systems State the procedures, equipment and legislative requirements for applying soundness tests to systems Identify the methods of establishing that input services adequately supply all within the system Identify the methods of connecting to systems State the actions to take where pre-commissioning checks or tests reveal system or component defects Describe how to complete commissioning documentation confirming the safe commissioning of systems and Identify the sources of information on the performance of systems or Recognise the procedures for establishing correct system or component performance and checking against the design specification Describe the routines and sequences for commissioning systems or the points in the commissioning process where cooperation and liaison with other trades and customers may be required 27 20

21 where to access user information appropriate to different systems and how to complete commissioning documentation confirming the safe commissioning of systems and system handover procedures and demonstrating the operation of systems and to end users the actions to take when being commissioned do not meet design requirements The importance of confirming the system design, specification, functions and outcomes of suspending the operation of the system The need to liaise with others whose procedures or routines may be affected by the suspension of the system operation The potential hazards that could arise from decommissioning activities and the checks to be carried out before de-commissioning takes place De-commissioning procedures for temporary and permanent de-commissioning of systems The precautions to ensure that de-commissioned systems do not prove a safety hazard measures to prevent systems being brought into operation safety and warning notices How to complete systems de-commissioning records The range of information that should be available on the routine and non-routine service and maintenance requirements of systems and The service and maintenance procedures across the range of systems and 16 11

22 04.03 How to plan maintenance procedures to minimise interference with system operation and customer routines The materials required for routine maintenance The tools and equipment required for routine maintenance operations How to use performance specifications for systems 13 and, and maintenance procedures necessary to restore or maintain the continued performance of systems and The maintenance procedures necessary to ensure compliance with industry requirements for routine and nonroutine maintenance activities How to complete records and reports of the service and maintenance of systems and The action to take when the system or component does not work to full performance specification How to interpret information on system or component 13 performance, including advice from users, visual inspections or checks or diagnoses tests to locate faults The work action and sequences required to rectify faults in systems and The measures to ensure that systems do not present a safety hazard to potential users, or the workforce, when carrying out rectification procedures How to isolate unsafe systems and. Permitted reference materials BS 5410 part 1 - code of practice for oil fired (installations up to 45kW) Building Regulations Approved Document J (Technical Booklet L in Northern Ireland)

23 CLG - Domestic Heating Compliance Guide OFTEC technical book 2 oil firing commissioning and service manual for appliances with pressure jet burners OFTEC technical book 3 installation requirements for oil fired appliances and oil storage systems OFTEC technical book 5 oil firing commissioning and service manual for appliances with vaporising burners

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