2. TEST RECORDS - All records of tests, inspection and calibration shall be kept in suitable forms approved by the Bureau.
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1 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF HAND-OPERATED CHAIN PULLEY BLOCKS ACCORDING TO IS 3832:2005 (Third Revision) (Incorporating Amendment No. 1) DOC:STI:3832/3 1. LABORATORY A laboratory shall be maintained which shall be suitably equipped and staffed where different tests given in the specification shall be carried out in accordance with the methods given in the specification. 2. TEST RECORDS - All records of tests, inspection and calibration shall be kept in suitable forms approved by the Bureau. 2.1 All testing apparatus/measuring instruments shall be periodically checked and calibrated and records of such checks/calibration shall be maintained. 2.2 Copies of any records and other connected papers that may be required by the Bureau shall be made available at any time on request. 3. QUALITY CONTROL It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used for controlling the quality of the product during production as envisaged in this Scheme [See IS 397(Part I)::2003, IS 397(Part 2):2003 and IS 397(Part 3):2003]. 3.1 In addition, effort should be made to gradually introduce a Quality Management System in accordance with IS/ISO 9001: STANDARD MARK - The Standard Mark as given in column 1 of the first schedule of the licence shall be applied on the name plate of each chain pulley block along with the other markings required in accordance with Clause 11 of IS 3832:2005, provided always that each chain pulley block so marked conforms to every requirement of the specification. 4.1 OTHER MARKING - The following details shall be furnished on the name plate affixed to the chain pulley block: i) Safe working load (it shall be given in such a way that it is clearly legible from operating level); ii) Grade of load chain; iii) Range of lift; iv) Manufacturer s name or trade mark, if any; v) Code No. or Serial No. to enable to trace back the factory records of the control unit of the manufacture; vi) Made in India, if required; and vii) CM/L Number. 1
2 DOC:STI:3832/3 4.2 The licensee shall supply a certificate of test and examination in the form attached to this Scheme (see Page 6) with each supply of chain pulley block giving actual values of results obtained on each sample. 4.3 The safety recommendations for use and maintenance of hand-operated chain pulley blocks may also be given along with each unit according to Annex A of IS 3832: LEVELS OF CONTROL - The tests and inspections as indicated in Table 1 and at the levels of control specified therein, shall be carried out on the whole production of the factory covered by this scheme and appropriate records maintained in accordance with paragraph 2 above. All the production which conforms to the Indian Standards and covered by this licence shall be marked with BIS Standard Mark. 5.1 DESIGN AND CLASSIFICATION - shall be in accordance with clause 4. Each chain pulley block shall confirm to the design requirements as per clauses 4.1 & 4.3 and classifications as per clause CONSTRUCTION - Various components of chain pulley blocks whether received from outside or manufactured by the licensee shall conform to various requirements given in Clauses 5.1 to 5.11 of IS 3832: RAW MATERIALS - It is recommended that each consignment of the raw materials used in the construction of the pulley block should be accompanied by a test certificates certifying their conformity to the relevant Indian Standard(s) If other materials are used or if test certificates are not available, the manufacturer shall maintain records of testing showing that such materials have the essential qualities of the standard materials. 5.4 In respect of all other clauses of the specification and at all stages of manufacture, the factory shall maintain appropriate controls and checks to ensure that their product conforms to the various requirements of the specification. 6.0 REJECTIONS A separate record shall be maintained giving information relating to the rejection of the material not conforming to the requirements of the specification and the method of its disposal. Such material shall in no circumstances be stored together with that conforming to the specification. 7.0 SAMPLES The licensee shall supply, free of charge, the samples required in accordance with the Bureau of Indian Standards (Certification) Regulations, 1988, as subsequently amended, from the factory or godowns. The Bureau shall pay for the samples taken by it from the open market. 2
3 DOC:STI:3832/3 8.0 REPLACEMENT Whenever a complaint is received soon after the goods with Standard Marks have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods or their components are replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge the conformity of the product to the Indian Standard shall be with the Bureau. The firm should have own complaint investigation system as per IS 15400: In the event of any damages caused by the goods bearing the Standard Mark, or claim being filed by the consumers against BIS Standard Mark and not conforming to the relevant Indian Standard, entire liability arising out of such non conforming product shall be of licensee and BIS shall not in any way be responsible in such cases. 9.0 STOP MARKING The marking of the product shall be stopped under intimation to the Bureau if, at any time, there is some difficulty in maintaining the conformity of their product to the specification, or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to the Bureau. 9.1 The marking of the product shall be stopped immediately if directed to do so by Bureau for any reason. The marking may then be resumed only after permission by the Bureau. The information regarding resumption of markings shall also be sent to the Bureau. 10. PRODUCTION DATA The licensee shall send to BIS as per the enclosed proforma to be authenticated by a Chartered Accountant or by the manufacturer by giving an affidavit/undertaking, a statement of quantity produced, marked and exported by him and the trade value thereof at the end of each operative year of the licence. Table 1 3
4 IS 3832:2005 HAND OPERATED CHAIN PULLEY BLOCK TABLE 1 LEVELS OF CONTROL (Para 5 of the Scheme of Testing and Inspection) DOC:STI:3832/3 TEST DETAILS Cl. Requirement Test Methods Clause Reference No of samples LEVELS OF CONTROL Frequency Remarks Hooks i) Shape & Dimensions 6 IS 15560:2005 Five from every 100 hooks (In case any one hook fails ii) Proof load testing do- in proof testing all the hooks) shall be subjected to this test iii) Other fitting & IS 3832:2005 At the time of and only those found type approval satisfactory may be utilized iv) Destruction test 11 IS 15560:2005 Once a year In such a way, that hooks of all lifting capacities manufactured/procured during the operative period of one year are subjected to this test. 5.8 Load Chain i) Dimension 3 IS 3109(Pt.2):1982 Three(from every 200 If the material is accompanied meters chain length or by test certificate with ISI part thereof) mark, no further test required ii) Proof loading 6 -do- Complete chain length 5.10 Hand Chains iii) Static Tensile test 7.3 -do- One (from every 200 meters chain length or part thereof) Material, Welding 4.1 IS 2429(Pt.1):1987 Three (from every 200 meters and finish chain length or part thereof) i) Link Dimensions IS 3832:2005 -doii) Proof loading 6 IS 2429(Pt.1):1987 Complete chain length iii) Static tensile test 7.3 IS 2429(Pt.1):1987 Once from every 200 meters chain length or part thereof 6 Materials for Components i) Frame IS 2062:1999 or One each consignment Refer to various ISS for different components of IS 8500:1991 pulley blocks, indicated ii) Chain Wheel IS :1995 or Three from each in for recommended materials. IS 210: 1993 or melt IS 305:1981 or IS 617:1994 IS 1030:1998 iii) Gears IS 1875:1992 or One each consignment IS 4367: Operating effort and 8 IS 3832:2005 One from every Velocity ratio completed blocks of each size 4
5 DOC:STI:3832/3 IS 3832:2005 HAND OPERATED CHAIN PULLEY BLOCK TABLE 1 LEVELS OF CONTROL (Para 5 of the Scheme of Testing and Inspection) TEST DETAILS LEVELS OF CONTROL Cl. Requirement Test Methods Frequency Remarks Clause Reference No of samples 9.1 Design test 9.1 IS 3832: The test to be carried out at the time of of initial approval of the design. The same shall be repeated whenever there is any change in the design of the chain pulley block. 9.2 Operational Proof test 9.2 -do- Each completed unit Light load test 9.3 -do- -do- 9.4 Endurance type test 9.4 -do- Once in six months For each Type/Class/grade from same source and repeat if there is a design change. 5
6 Name of the Manufacturer TEST CERTIFICATE We hereby certify that the Hand Operated Chain Pulley Block mentioned below conforms in all respect to the requirements indicated in IS 3832:2005 Specification for Hand-operated chain pulley blocks (Third Revision) and has been proof tested as stated below by a competent person and found in satisfactory condition on examination after the test: a) Distinguishing mark : b) Serial Number : c) Safe working load : d) Range of lift : e) Load chain size and grade : f) Number tested : g) Proof load applied : h) Operational test load applied : i_ Operation effort : j)velocity ratio : Date of test: Signature: Name and Designation: 6
7 PROFORMA STATEMENT OF QUANITTY PRODUCED, MARKED AND EXPORTED DURING THE PERIOD TO.. CM/L- Licensee: Product: Quantity Value* 1. Total production 2. Production covered with ISI Mark 3. Production exported: a) With ISI Mark: b) Without ISI Mark: 4. Country to which material exported: a) With ISI Mark: b) Without ISI Mark: f.o.b. value may be given. Signature 7
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