AUTOMATED PRODUCTION LINES STREAMLINING MANY STAGES INTO ONE. laska.at

Transcription

1 AUTOMATED PRODUCTION LINES STREAMLINING MANY STAGES INTO ONE. laska.at

2 3 QUESTIONS ABOUT AUTOMATED LINES. 3 HONEST ANSWERS. WHAT YOU HAVE TO DO TO INCREASE OUTPUT AND ACHIEVE HIGH QUALITY: NEXT TO NOTHING. If you choose a LASKA production line, high-precision production of processed foods is easy. Lines from LASKA produce fully automatically and, if required, can also autonomously test the condition and quality of the goods produced. You have full control of production at all times with only a small amount of work. INCREASE OUTPUT, CUT COSTS An automated production line is highly efficient: The output is significantly higher than that of manually operated machines. Furthermore, the line solution cuts staffing costs and uses raw materials exactly as specified in the recipe. You can rely on no material being wasted. ABSOLUTELY HYGIENIC, LONGER SHELF LIFE The new hygienic design ensures maximum purity in your production process. In addition, hardly any human interventions are needed, further reducing the risk of contamination. The effect of this is that your products have a much longer shelf life than before. AUTOMATE PROCESSES, DIGITALISE PRODUCTION Automated production lines from LASKA are compatible with existing IT systems. In practice, this means that you can link your recipe management or ERP system directly with production. The lines can also be flexibly extended or modified at any time. 2/3

3 THE TREND IS TOWARDS AUTOMATED LINES - WHY IS THAT? Consumers are demanding greater safety, reliability and consistently high quality in their food. Automated production is the only way to really meet these requirements. 2 WHAT DO I GET IF I BUY A LASKA LINE? LASKA offers you a complete solution. This includes consultation and ongoing project support as well as custom adaptations to the automated line on request. 3 WHO WILL TRAIN MY EMPLOYEES ON MY NEW LINE? After comprehensive initial training by LASKA specialists, your employees can get to work right away. Control is easy, intuitive and safe using the large touch screen. WHAT YOU HAVE TO DO TO INCREASE OUTPUT AND ACHIEVE HIGH QUALITY: NEXT TO NOTHING. If you choose a LASKA production line, high-precision production of processed foods is easy. Lines from LASKA produce fully automatically and, if required, can also autonomously test the condition and quality of the goods produced. You have full control of production at all times with only a small amount of work. INCREASE OUTPUT, CUT COSTS An automated production line is highly efficient: The output is significantly higher than that of manually operated machines. Furthermore, the line solution cuts staffing costs and uses raw materials exactly as specified in the recipe. You can rely on no material being wasted. ABSOLUTELY HYGIENIC, LONGER SHELF LIFE The new hygienic design ensures maximum purity in your production process. In addition, hardly any human interventions are needed, further reducing the risk of contamination. The effect of this is that your products have a much longer shelf life than before. AUTOMATE PROCESSES, DIGITALISE PRODUCTION Automated production lines from LASKA are compatible with existing IT systems. In practice, this means that you can link your recipe management or ERP system directly with production. The lines can also be flexibly extended or modified at any time. 2/3

4 YOU WANT IT, THE MACHINE DOES IT. THAT S MODERN DIVISION OF LABOUR. LASKA production lines streamline many stages into one. They work autonomously to create a perfect result. Let us give you an overview of the innovations needed. LASKA production lines are available in Reference Line and Excellence Line versions. The latter have diagnostic equipment that guarantee a consistently high and verifiable product quality. 1 INTUITIVE OPERATION Using 21.5 touch screen and user-friendly interface 2 AUTOMATED FEED Raw materials, water and flavourings are mixed together exactly as specified in the recipe to meet your requirements 3 STRICT X-RAY VIEW On Excellence Line only: Diagnostic equipment monitors the materials 4 STATE OF THE ART MATERIALS HANDLING Screw feeders, conveyor belts and pumps 5 REFINED CLEANING Components can be moved, lowered or folded away for easy access to areas relevant for cleaning 6 FULL COMPATIBILITY OPC UA interfaces ensure seamless networking and communication between machines /5

5 NO CHANCE FOR BACTERIA HERE S HOW WE HANDLE THE RISK OF IMPURITIES: WE NIP IT IN THE BUD. Hygienic design The new hygienic design of future LASKA machines is the answer to consumer demands for more stringent hygiene regulations. The cleaning possibilities are now easier and save time. Double-sealed Wherever food is conveyed and processed, the machine room is double-sealed. Both on the drive side and the product side. The intermediate room is easy to clean from the outside using a hose. In the food processing industry, only one thing is more important than taste: impeccable hygiene. We make your challenge ours and think about how we can fulfill hygiene standards whilst developing the machine, before they are prescribed by law. On our new machines, hygienic design and, EHEDG-certified components ensure safety and impeccable food quality. Conveyor belt Smooth belts have a wiper at the end to ensure optimum hygiene during processing. The gearing is hidden hygienically in the drum to save space. Hygienic surfaces LASKA only fits polished surfaces; bacteria don t stand a chance here. Surfaces are also chamfered so that water can run off after cleaning and the machine remains clean without any residues. Base feet without thread Instead of a thread, the base feet on all new developments are now smooth in order to prevent any possible impurities. Interior hinges Where required, hinges will be installed on the inside in future. This means there is literally nothing to get in the way of hygienic cleaning. 6/7

6 PROCESSING MACHINES KEY TECHNOLOGY FOR YOUR PRODUCTION LINE: THE RIGHT MACHINES. Angle mincers and mixer-grinders Perfect processing of fresh and frozen meat Designed with two screws in an angled construction for delicate processing, minimal heating and high hourly output Mixing machines Interlocking paddle mixing shafts Cleaning ducts for hygienic and faultless cleaning Numerous options: Vacuum, cooking and cooler unit, etc. Individually, LASKA machines are genuine perfectionists. Together they are simply unbeatable. What s more, the latest generation machines have an OPC UA interface as standard to connect to other machines. If you subsequently switch to a line solution, you ve already taken the first step. Emulsifiers Patented blade position for maximum possible reliable product quality with minimal wear High output Ideal for ultra-fine emulsions Cutters Numerous options: Vacuum, cooking unit, nitrogen cooling, forced ventilation, etc. Maximum cutting speed Minimal batch times 8/9

7 CONTROL OPTIMUM RESULTS AT THE PUSH OF A BUTTON. LINE CONTROL USING TOUCH SCREEN. The production line is automated - you can monitor the process on the 21.5 touch screen and intervene at any time. Easy operation after initial LASKA training Machine operation in manual or automatic mode Complete system visualisation Level display, weight display and display of analysis values Safety monitoring and instructions Mirroring of visualisation possible for dual control (duplex with no control capability) Recording and display of errors and faults It could hardly be simpler. Complete operation is carried out using a touch screen. Operation is easy, intuitive and safe. During installation of the line, a LASKA employee will be on site to provide initial training and valuable tips. MATERIALS HANDLING Depending on the characteristics of the material, raw materials are transferred by belts, screw conveyors or pumps. The LASKA materials handling technology features impressive design refinements. For example, smooth belts with wipers and the end ensure maximum hygiene during processing. Foldaway stainless steel side sections allow easy cleaning. Screw conveyors Conveyor belt Pumps 10/11

8 DOSING AND DIAGNOSTICS THE RECIPE FOR SUCCESS AND GOOD TASTE: AUTOMATIC FEED AND DIAGNOSTICS. Water and flavouring dosing Automatic addition of a freely selectable water volume During the production process at the push of a button Apart from water, various other liquids can be added at up to + 90 C Flavouring dosing systems operate exactly to the recipe NIR analysis system Analysis of fat and, as an option, also water, meat protein and connective tissue protein Directly integrated in the mixer or fitted on the conveyor belt A LASKA production line products to an exact recipe. You select the required recipe on the touch screen, the line mixes raw materials, water and flavourings autonomously, exactly as specified in the recipe thanks to its weighing cells. On the Excellence version, diagnostic equipment monitors and documents the ingredients during the process. We acquire these systems from well-known branded manufacturers with the necessary expertise. We are happy to incorporate diagnostic equipment of your choice. Metal detector Fitted on the conveyor belt Detects traces of metals in the initial material X-ray unit Measurement of fat and weight, calculation of water and protein content Detection of impurities Measurement of piece goods and minced meat 12/13

9 THE BEST SOLUTION COMES AS STANDARD WITH US. WHATEVER YOU ARE PROCESSING. IS A PRODUCTION LINE WORTH THE MONEY? YES, OFTEN AFTER JUST ONE YEAR. At LASKA, we have developed and installed countless production lines and are engaged in continuous dialogue with our customers in different markets all over the world. This knowledge is incorporated into the constant development of standard production lines in various sizes and categories. We are happy to advise you on which standard line is the best for your production. However, if our broad selection doesn t include the right solution for you, let us know. Together with our designers and experts, we can develop a production line tailored to your specific needs. Country France China Germany Brazil Product Minced meat Hot dogs Wiener sausages Minced meat Class Reference Excellence Excellence Excellence Output 2,000 kg/h 12,000 kg/h 6,000 kg/h 2,000 kg/h Hourly rate Shifts ROI 1.07 years 0.27 years 1.03 years 2.92 years At first glance, a production line is a significant investment. But as soon as you look closer you can see that the acquisition is worthwhile. Automated lines save on work and increase output - that produces a good return. The figures stated above are just an example, of course. Your LASKA consultant will be delighted to calculate the individual return on investment for your personal application. 14/15

10 FOOD PROCESSING IN PERFECTION We at LASKA don t build machines. We create options for processing foodstuffs perfectly in lots of different ways. And we take our time in doing so. We have meanwhile being developing our cutters, grinders, fine-cutting tools, mixing machines, frozen meat cutters and production lines for 135 years. Today, we are an irreplaceable partner to the food processing industry all over the world. MASCHINENFABRIK LASKA Gesellschaft m.b.h. Makartstraße Traun Austria T: E: laska@laska.at laska.at