Competencies delivered
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1 Competencies delivered Seminars in India 2017
2 2 Invest in skills and competencies and raise the bar for plant performance Longer lifetime Productivity is top of the industry agenda. And FLSmidth Institute s training programmes are all about maximising the value of equipment through all lifecycle phases. We aim to give plant staff the skills and competencies they need to manage equipment from design, construction and installation to commissioning and operation and maintenance. This year, we are focusing even more on the technical content that helps you to maintain your equipment at a higher level and save costs while you re doing it. As we continue to align our offerings to market demands, we are always seeking to understand what will provide our customers with maximum value Close to the market Since the Institute was founded, we have developed our courses in response to market needs. As a leading manufacturer of plant equipment, we are well aware of the skills and competencies that need to be developed. At the same time, we listen to the needs of customers and adapt course content to meet specific challenges. The courses described in this catalogue are just a portion of what we offer. If your opera-tion has a specific challenge, we can help you identify the type of training and development that is right for you and put together a programme that will help close the competency gaps. Complete training solution Our approach to learning and devel-opment is based on a unique three-pronged approach: instruction in the use of machinery, equipment design theory, and onsite training. Of course, we offer practical training in all miner-als and cement plant equipment from any manufacturer. Then, to bring it all together, we offer onsite training demonstrating the equipment in action. FLSmidth is the only company to provide such a holistic approach. Stay safe Working with manufacturing equipment carries with it potential safety risks. It is important to remain vigilant and up-to-date with the latest regulations and safety procedures. Our training addresses important safety issues by sharing best practices that help you to embed a safety culture in your operations. Even though there can be different regulations in different locations, it can be valuable to learn about safety practices that have benefited others. What you learn from others can prove valuable for your entire organisation back home. We look forward to another year of training ahead! And remember, if you have any ideas or suggestions for how we can take your learning and development to another level, we d like to hear from you. Contact us: ravt-in@flsmidth.com Cc. to : ssi-in@flsmidth.com FLSmidth Private Limited FLSmidth House, 34 Egatoor, Kelambakkam, Chennai. Tamilnadu , India. Tel Fax Fax
3 3 Stacker Reclaimer and Pipe Conveyor Operation and Maintenance Goa FLSmidth is having the widest portfolio in complete stockyard solutions and Pipe conveyor solutions for the future for all types of bulk materials, from cement to coal, or phosphate granulates to wood chips. Our stacker reclaimer and Pipe conveyor seminar will help participants to understand the design, principles of operation, and maintenance as well as best practices across the industry on Pipe conveyor and stockyard machines. The objective of this seminar is to provide overall introduction to main material handling machinery used in the industry, design and construction of pipe conveyor system and the knowledge about the best practices in operation and maintenance procedures. The participants will be able to fully comprehend the stacker reclaimer and pipe conveyor system. By gaining knowledge of - philosophy of operation, the participants willbe able to relate their work to themachinery, the project and the client s needs April 2017 Lazylagoon Sarovar, Goa INR 30,000 for residential INR 27,000 for non-residential Introduction Types of stockyard machines such as radial stackers, slewing stackers, bucket wheel reclaimers, bridge reclaimers, side scrapers, portalreclaimers, blender reclaimers, and barrel reclaimers. Design & Function Components Safety Stacking principles Control philosophy Hydraulics Protection Interlocks Maintenance Troubleshooting and Repair Case study The seminar is designed for engineers, directly and indirectly involved in Stacker reclaimer and Pipe coveyor System persons. FLSmidth instructors are professional engineers, well experienced in design, installation, commissioning and operation and maintenance of different material handling equipment
4 4 VRM, Roll Press & Ball Mill Maintenance Hyderabad This seminar will provide a detailed overview of the vertical roller mill, roller press and ball mill maintenance and its best practices The seminar will upgrade the knowledge of the participants within the fields of technology, and maintenance best practices needed to achieve energy savings, reduce maintenance costs and continuous improvement of the operation of the equipment This seminar offers enhanced knowledge on maintenance best practices to prevent break downs and ensure availability of the mill system. The seminar also offers a valuable networking opportunity in which maintenance personnel can obtain improved understanding of each other s work areas. Vertical Roller Mill Design, function and operation Mechanical aspects of grinding process Hydraulic tensioning system Lubrication system Drive system Maintenance of vertical mill system Roller Press Design and mechanical components Hydraulic system Roller drive system Troubleshooting Maintenance Ball Mill Design features of ball mills Mill internals Maintenance of mill drive Maintenance of mill supports Maintenance of mill body Mill lubrication system Wear parts and wear The course is designed for participants with experience in mill maintenance such as mechanical engineers and shift engineers. persons.. FLSmidth instructors are are professional engineers, well experienced in design, installation, commissioning and troubleshooting of the cement plant June 2017
5 5 Thickener Operation and Maintenance Vizag This seminar will discuss the range of Conventional, High Rate, High Density and Deep Cone Thickeners from an operations, control and maintenance perspective. The discussion topics will be addressed at a medium level of complexity, aimed at applying knowledge and skill at a practical level. To enhance the knowledge and specific technical abilities of the participants in regards to Sedimentation Technology and Equipment. The participants from this seminar will increase knowledge and specific abilities, specifically aims to improve: -- Thickeners and clarifiers optimization -- Response to changes in process variables to maintain operational effectiveness and output quality. -- I mplementation techniques of best maintenance and reliability practices to increase productivity. Safety and Protection Sedimentation -- Process Overview -- Basic Principles of Sedimentation -- Flocculation process -- Operational parameters Major Components Operations -- Control systems and interlocks -- Preparation for start up -- Start-up procedures -- Inspections during operation -- Shutdown procedures -- Operational troubleshooting Maintenance -- Preventive Maintenance -- Recommended Inspections -- Thickener lubrication -- Minor adjustments -- Replacement of Main Components -- Assembly and Disassembly -- Wear measurement -- Troubleshooting -- Electrical Maintenance and Instrumentation persons. This seminar is designed for Operational and Managerial personnel in mineral extraction plants whose careers are in the Process, Operations and/or Maintenance fields. FLSmidth instructors are professional engineers, well experienced in design, installation, commissioning and operation and maintenance of different minerals plant July 2017
6 6 Hydraulic Equipment Maintenance Ahmedabad The Hydraulics maintenance seminar will enhance the understanding of Design, Operation and Maintenance of the different hydraulics systems used in the cement industry. It offers an in-depth understanding of the different components of the hydraulic system. It will help improve the skills and knowledge of the personnel involved in the maintenance of these equipment leading to their increased availability and efficiency. The objective of the seminar is to increase the knowledge of the participants related to the maintenance of hydraulics systems, increase the skills required to properly operate and maintain the components of the systems using proven best practices in the industry, leading to reduced downtime and optimize the performance of the system The participants will be able to address and find solutions to problems related with the hydraulics system as well as review and optimize design and operating parameters. They will be exposed to real situations from other plants, and best practices in the cement industry. Basic Industrial hydraulic systems Stacker Reclaimer hydraulics Vertical mill hydraulics Kiln hydraulics Clinker Cooler hydraulics HRP & Ball Mill Hydraulics The course is designed for participants with experience in mill maintenance such as mechanical engineers and shift engineers. persons.. FLSmidth instructors are are professional engineers, well experienced in design, installation, commissioning and troubleshooting of the cement plant September 2017
7 7 Kiln Process & Operation Chennai To achieve optimum economy, the kiln system must be in continuous operation for as long a period as possible. By upgrading skills and knowledge of the personnel involved in kiln operation, the effect of internal and external influences on kiln operation can be reduced. This will reduce variations in the plant s capacity utilisation and energy consumption which will improve overall plant profitability. The objective of the course is to upgrade the skills and knowledge level of process engineers and operators within the field of kiln operation. After the seminar, the participants will have an in-depth understanding of the kiln process and equipment. Their skills in operation control will be improved, hereby increasing the plants capacity utilisation. Process and kiln system Basic principles of operation Fuel types and their characteristics Raw material characteristics Optimisation of heat consumption Alternative fuels Kiln refractory Heat balances Emission of NOx and SOx from cement kilns Kiln system process control The course is designed for process and operational personnel persons. FLSmidth instructors are professional engineers, well experienced in design, installation, commissioning and operation and maintenance of the cement plant October 2017
8 8 Pyroprocess Maintenance Udaipur The kiln is the main machine in the cement manufacturing process. Kiln maintenance and repair are critical activities in ensuring the efficiency of the cement manufacturing plant. If not maintained properly, kiln runtime will be reduced, causing substantial financial losses. This course introduces maintenance understanding, Preheater, kiln & cooler maintenance procedures and techniques. The purpose of the course is to teach the participants the understanding of the maintenance concept. How to perform the specified maintenance activities and repair works to prevent break downs and ensure desirable availability of the Pyro system. The increased knowledge of maintenance, maintenance procedures and implementation of them will significantly improve the productivity of the kiln and increase plant efficiency. Preheater maintenance, design and function Design of kiln and kiln components Maintenance and design of grate coolers. The course is designed for participants with experience in mill maintenance such as mechanical engineers and shift engineers. persons.. FLSmidth instructors are are professional engineers, well experienced in design, installation, commissioning and troubleshooting of the cement plant December 2017
9 FLSmidth Private Limited FLSmidth House, 34, Egatoor, Kelambakkam, chennai. Tamilnadu , India Tel: Fax: To : ravt-in@flsmidth.com Cc: ssi-in@flsmidth.com Copyright 2017 FLSmidth Private Limited. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.
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