CENTRAL MARKS DEPARTMENT (FCT) Ref: CMD-II/16:
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1 CENTRAL MARKS DEPARTMENT (FCT) Ref: CMD-II/16: Subject: Implementation of revised STI for IS :2013 for Paint Plastic Emulsion - Specification 1. Indian Standard Specification for Paint Plastic Emulsion Specification as per IS 15489:2004 has been revised as IS 15489: 2013 for Paint Plastic Emulsion. 1. The main changes effected in revised IS are as follows : i. The limit of lead restriction has been introduced in this standard. In this revision, lead restriction up to a maximum permissible limit of 300 ppm has been prescribed to avoid hazardous impact of lead exposure in homes and consequent adverse impact on environment and human health. ii. In this revision, along with lead restriction, a suitable cautionary notice has been included in the marking clause 7.2. iii. Durability test as given in 6.8 has been modified as Durability test for exterior use only to differentiate between the performance for interior use and exterior use. iv. The temperature stability test has been renamed as Accelerated storage stability. 3. The STI has been revised as Doc: STI/15489/2, taking in to consideration all the changes introduced in the revised specification IS 15489: In order to implement the revised Scheme of Testing and Inspection, following procedure shall be adopted; For existing licensee: i. Endorsement in the licence as per revised standard shall be made after obtaining the following documents from the licensees: (a) Declaration regarding availability of testing equipment as per revised specification on CMD/PF 306. (b) Acceptance of revised STI. (c) Test report indicating conformity of the product to the revised specification.(in-house factory test report/independent test report) (ii) An early inspection shall be planned to verify the availability of testing equipment as per revised specification with the licensees after obtaining declaration on CMD/PF 306. During the inspection sample shall be drawn for independent testing to ensure conformity of the product to the revised standard. (iii) Action shall be taken as per OMPC 2004, if the licensee fails to submit the acceptance of STI in stipulated time. Likewise, in case sample drawn during inspection fails in factory/independent testing as per the revised version, further actions are to be taken as per OMPC 2004.
2 For Applicants: i. All new applications may be recorded and processed as per revised IS. ii. iii. In case applicant sample is already tested as per the earlier version under simplified procedure, the GOL shall be processed before 31 st March After 31 st March 2013, all applications shall be processed after ensuring compliance to IS only. In case applicant sample is yet to be tested by Lab, necessary action may be taken immediately by BO for considering the case as per IS after consulting the applicant. Compliance to the REVISED STI Doc: STI/15489/2 shall be ensured by all the concerned applicants/licenses latest by 31 st March 2014 as the earlier version of the standard will stand cancelled on 31 st. Rao) FCT) (B. Ramakrishna Sc.F & H (CMD- All ROs/BOs ITS - with a request to host on BIS website
3 SCHEME OF TESTING AND INSPECTION FOR CERIFICATION OF PAINT, PLASTIC EMULSION (First Revision) ACCORDING TO IS 1.0 LABORATORY- A laboratory shall be maintained, which shall be suitably equipped and staffed, where different tests given in the specification shall be carried out in accordance with the method given in the specification. 1.1 All the testing apparatus shall be periodically checked and calibrated and records of such checks/calibration maintained. 2.0 TEST RECORDS- All records of tests and inspection shall be maintained as specified in Table Copies of any records and other connected papers that may be required by Bureau shall be made available at any time on request. 3.0 QUALITY CONTROL- It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used for controlling the quality of the product during production as envisaged in this Scheme[See IS 397(Part 1):2003, IS 397 (Part 2):2003, IS 397 (Part 3):2003 & IS 397 (Part 4):2003 ]. 3.1 In addition, efforts should be made to gradually introduce a quality management system in accordance with the quality system modules as per IS/ISO STANDARD MARK - The standard mark(s) as given in column (1) of the first schedule of the licence shall be printed on each container and on the label applied to the container provided always that the material in each container to which mark is thus applied conforms to every requirement of the specification. 5.0 MARKING - In addition the following information shall be given on each container or on the label applied to it: a) Name of the material; b) Indication of the source of manufacture; c) Lead content, Max; d) Volume of material; e) Batch No. or Lot No in code or otherwise; f) Month and year of manufacture; g) Colour/Shade of the material; and h) A cautionary note as given below: 1) Keep out of reach of children 2) Dried film of this paint may be harmful if eaten or chewed. 3) This product may be harmful swallowed or inhaled. j) Licence No. CM/L 6. Packing Unless specified otherwise, the material shall be packed in suitable metal or plastic containers.
4 6.1 The ECO-Mark product shall be packed in such packages which shall be recyclable/reusable or biodegradable. It shall be accompanied with instructions for proper use so as to maximize product performance and minimize wastage. 6.2 In case of products certified for ECO-Mark the major ingredients and hazardous chemicals shall be marked on the container. 6.3 The criteria for which the product has been labelled as ECO-Mark may also be marked on the container. 7.0 LEVELS OF CONTROL :- The tests as indicated in Table 1 and at the levels of control specified therein shall be carried out on the whole production of the factory which is covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2 above. All the production which conforms to the Indian Standard and covered by this licence shall be marked with the ISI Certification Mark. 7.1 CONTROL UNIT :- For the purpose of this scheme, the paint of the same type and class produced in a batch mixer (after completion of all other operations) at a time shall constitute a control unit. 7.2 The control unit shall be considered fit for the purpose of marking, if the sample taken from the control unit and tested as in Table I is found to conform to all the requirements of the relevant specification In case where the sample fails to conform to any of the requirements as laid down in the specification, the entire material in the control unit shall be considered unfit for the application of the Mark. The control unit may however, be reprocessed and then tested for compliance with the specification. 7.4 Unless specified otherwise, pure chemicals and distilled water (see IS 1070) shall be employed in tests. 8.0 RAW MATERIALS- Only such raw materials shall be used in the manufacture of paint which on testing are found to conform to the relevant Indian Standards given in IS 15489:2005. In case each consignment of raw material is covered by a test certificate further testing need not be done. Test records for all such tests shall be maintained. 9.0 In respect of all other clauses of the specification the factory will maintain appropriate controls and checks to ensure that their product conforms to the various requirements of the specification. 10. ADDITIONAL OPTIONAL REQUIREMENTS FOR ECO-MARK The product shall conform to the requirements for quality and performance prescribed under 6.1 to 6.11 of IS Environmental consent clearance as per the provisions of water (Prevention and Control of Pollution) Act, 1974 and Air (Prevention and Control of Pollution) Act 1981 along with the authorization, if required under the Environment (Protection) Act, 1986 and Rules made there under shall be up to date and shall be produced to BIS The product shall contain not more than 5 percent, by mass, volatile organic compounds, when tested according to the method prescribed in IS 101 (Part 2/Sec 1) and IS 101 (Part 2/Sec 2) The product shall not contain more than 0.1 percent by mass (as metal), of any toxic metals such as lead, cadmium, chromium (VI) and their compounds when tested by the relevant atomic absorption spectrophotometric methods.
5 10.5 The product shall not be manufactured from any carcinogenic ingredients. 11. REJECTIONS: A separate record shall be maintained giving information relating to the rejection of paint not conforming to the specification and the method of their disposal. Such material, if packed, shall in no case be stored together with that conforming to the specification. 12. SAMPLES: The licensee shall supply, free of charge, the samples required in accordance with the Bureau of Indian Standards (Certification) Regulations from his factory or godown. BIS shall, however, pay for the samples taken by it from the open market. 13. REPLACEMENT: Whenever a complaint is received soon after the goods with certification Mark have been purchased and used and if there is adequate evidence that the goods have not been misused, defective goods shall be replaced free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge conformity of the product to the Standard shall be with BIS. The firm should have its own complaint investigation systems as per IS/ISO In the event of any damages caused by the goods bearing the Standard Mark, or claim being filed by the consumers against BIS Standard Mark and not "conforming to" their relevant Indian Standard, entire liability arising out of such non conforming product shall be of licensee and BIS shall not in any way be responsible in such cases. 14. STOP MARKING: The marking of the product shall be stopped under intimation to BIS, if, at any time, there is some difficulty in maintaining the conformity of the product to the specification or the testing equipment goes out of order or if directed to do so by BIS for any reason. The marking may be resumed as soon as the defects are removed under intimation to BIS. The marking of the product shall be stopped immediately if directed to do so by BIS for any reason. The marking may then be resumed only after permission by BIS. The information regarding resumption of marking shall also be sent to BIS. 15. PRODUCTION: The licensee shall send to BIS a statement of quantity produced, marked and exported by him and the trade value there of, at the end of each operative year of the licence (to be authenticated by a Chartered Accountant or by the manufacturer by giving an affidavit /undertaking).
6 IS PAINT, PLASTIC EMULSION TABLE 1 LEVELS OF CONTROL Levels of Control Test Details Clause Requirement Test Method No. of Frequency Reference Samples 6.1 Composition IS 6.2 Condition in container IS 6.3 Thinning Properties -do- 6.4 Application Properties -do- 6.5 Mass IS 101(Pt 1/Sec 7) 6.6 Opacity IS 6.7 Fastness to light IS 101(Pt 4/Sec 3) Once in a six month 6.8 Durability Cl Cl Cl IS -do- -do- Once in a year between last week of January and first week of March Once in a six month Once in a six month 6.9 Lead Restriction IS 101(Pt 8/Sec 5)
7 IS PAINT, PLASTIC EMULSION TABLE 1 LEVELS OF CONTROL Test Details Levels of Control Clause Requirement Test Method No. of Samples Frequency Reference 6.10 Keeping Properties IS Once in three months 6.10, 6.11 and 9.1 Table 1 i) Consistency Annex B of IS ii) Drying Time a) Surface Dry b) Hard Dry Annex D of IS iii) Finish Annex D of IS iv) Gloss IS 101(Pt.4/Sec 4) v) Colour Annex E of IS vi) Fastness to light IS 101(Pt.4/Sec3) Once in six months vii)resistance to Annex F of IS Alkali viii) Washability and Annex G of IS cleanability ix) Accelerated Annex H of IS Storage Stability x) Recoating properties Annex J of IS Note: Wherever there is a change of raw material or composition sample shall be drawn and tested for fastness to light and also kept for testing keeping properties. The material with new composition may be marked only after the test for fastness to light is found to be satisfactory. The frequency maintained shall be applicable when there is no change in raw materials or composition.
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