INSTRUCTION: This section consists of SIX (6) essay questions. Answer FOUR (4) questions only.
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1 INSTRUCTION: This section consists of SIX (6) essay questions. Answer FOUR (4) questions only. ARAHAN: Bahagian ini mengandungi ENAM (6) soalan esei. Jawab EMPAT (4) soalan sahaja. QUESTION 1 SOALAN 1 a) Define Manufacturing System. Definisikan Sistem Pembuatan. [2 marks] [2 markah] Diagram 1 refers to an open system. Fill in the blank. Gambarajah 1 menunjukkan sistem terbuka. Isikan tempat kosong pada rajah. Diagram 1 / Gambarajah 1 2 SULIT
2 Explain THREE (3) types of small system in the manufacturing system. Terangkan TIGA (3) jenis sistem kecil dalam sistem pembuatan. [9 marks] [9 markah] (d) Give any complete structure of hierarchy system in the manufacturing system. Berikan struktur sistem hirarki lengkap yang anda tahu dalam sistem pembuatan. [9 marks] [9 markah] QUESTION 2 SOALAN 2 Briefly describe the definition of Assignment Method. Terangkan dengan ringkas definisi Kaedah Tugasan. [2 marks] [2 markah] Illustrates the departmental arrangement in process layout and product layout. Gambarkan susunan jabatan dalam susunatur proses dan susunatur produk. [8 marks] [8 markah] 3 SULIT
3 CLO2 C3 Table 2 contains information concerning four jobs, waiting to be processed at a work centre. By using FCFS method, calculate the: i. Average job flow time ii. Average tardiness iii. Average number of jobs at the work centre Jadual 2 mengandungi maklumat mengenai empat pekerjaan yang sedang menunggu masa pemprosesan di pusat kerja. Hitungkan dengan menggunakan kaedah FCFS: i. Purata masa aliran kerja ii. Purata kelewatan iii. Purata kerja di pusat kerja Job Job Time (days) Due Date (days) A B C 7 15 D 6 17 Table 2 / Jadual 2 [15 marks] [15 markah] QUESTION 3 SOALAN 3 List the procedures in conducting doing time study with the aid of a stop watch. Senaraikan langkah-langkah untuk membuat kajian masa menggunakan jam randik. 4 SULIT
4 CLO2 C3 A student is required to make a time study to complete the process of making the cylinder cover in the workshop. Data obtained is as shown in Table 3. Observation time (minutes) and rating (%) of the elements. Pelajar dikehendaki membuat kajian masa untuk melengkapkan proses membuat penutup silinder di bengkel. Data diperolehi seperti Jadual 3. Kadaran (%) dan masa (minit) pemerhatian setiap unsur. Elements a) cut the size of galvanized metal cylinder Observation time (min) Rating (%) b) folding the metal c) forming cylinder d) forming the cover e) inspection Table 3 / Jadual 3 If the students total rest time is 15%, calculate; Jika jumlah masa rehat pelajar itu ialah sebanyak 15%, hitungkan; i. The average time for each element Purata masa setiap unsur. ii. iii. iv. Normal time for each element Masa normal setiap unsur. The standard time for each element Masa piawai setiap unsur. The total standard time Jumlah masa piawai. 5 SULIT
5 QUESTION 4 SOALAN 4 CLO 1 Give the definition for the following terms:- Berikan definisi bagi terma berikut:- i. Quality Kualiti ii. Quality control Kawalan kualiti iii. Zero defects Kecacatan sifar CLO 1 Quality Assurance is the process of problem prevention related to production quality. List THREE (3) important factors of quality assurance. Jaminan Kualiti adalah proses pencegahan masalah yang berkaitan dengan pengeluaran kualiti. Senaraikan TIGA (3) kepentingan jaminan kualiti. CLO 1 List SEVEN (7) tools or methods used in Quality Assurance. Senaraikan TUJUH (7) peralatan atau kaedah yang digunakan dalam Jaminan Kualiti. [7 marks] [7 markah] CLO 1 (d) Process Flow Chart is divided into three. Give THREE (3) of that process. Carta Aliran Proses terbahagi kepada tiga. Berikan TIGA (3) proses tersebut. 6 SULIT
6 QUESTION 5 SOALAN 5 Maintenance includes all kinds of activities which are conducted to ensure that an equipment, machinery and buildings will remain in a state that allows it to use correctly and effectively. List THREE (3) types of maintenance that are commonly used in industries. Penyelenggaraan adalah semua jenis aktiviti yang dijalankan untuk memastikan bahawa peralatan, jentera dan bangunan akan kekal dalam keadaan yang membolehkan ia digunakan dengan betul dan berkesan. Senaraikan TIGA (3) jenis penyelenggaraan yang biasa digunakan dalam industri. [3 marks] [3 markah] A method in which machine maintenance is provided for replacement purposes if there is any damage to the operating machine. This replacement machine will be used to repair damaged machines. This method is usually for a brief exchange only, in which products are produced, as soon as possible. Identify the method of maintenance. Satu kaedah di mana penyelenggaraan mesin disediakan untuk tujuan gantian jika terdapat sebarang kerosakan pada mesin beroperasi. Mesin gantian ini akan digunakan untuk membaiki mesin rosak yang lain. Kaedah ini biasanya hanya untuk pertukaran ringkas, di mana ianya boleh dilakukan secepat mungkin. Kenalpasti kaedah penyelenggaraan berkenaan. [2 marks] [2 markah] 7 SULIT
7 The effectiveness of maintenance system carried out depends on how well the work of recording maintenance activities is performed. A good record system will ensure that maintenance work will become more effective. Identify FIVE (5) usual steps taken before a maintenance work carried out. Berkesan atau tidak sistem penyelenggaraan yang dijalankan bergantung kepada sejauh mana kerja-kerja rekod aktiviti penyelenggaraan dilakukan. Satu sistem rekod yang baik akan memastikan penyelenggaraan yang bekerja dengan lebih berkesan. Kenalpasti LIMA (5) langkah yang biasa diambil sebelum kerja-kerja penyelenggaraan dilakukan. [10 marks] [10 markah] (d) Explain the Replacement Policy using Life Cycle Evaluation and select TWO (2) advantages and TWO (2) disadvantages of the policy. Terangkan mengenai Dasar Penggantian menggunakan Penilaian Kitar Hayat dan pilih DUA (2) kelebihan dan DUA (2) kelemahan mengenainya. [10 marks] [10 markah] 8 SULIT
8 QUESTION 6 SOALAN 6 List FIVE (5) Material Handling objectives. Senaraikan LIMA (5) objektif Pengendalian Bahan. Explain how these handling tools function : Terangkan bagaimana alat-alat pengendalian ini berfungsi: i. Flat conveyor belt Tali sawat rata ii. Pipe and tube Paip dan tiub Some important factors must be taken into consideration when using human energy as an equipment of material handling. Identify THREE (3) of the important factors in the industrial field. Beberapa faktor penting perlu diambil kira apabila menggunakan tenaga manusia sebagai peralatan untuk pengendalian bahan. Nyatakan TIGA (3) faktor penting tersebut di dalam bidang industri. 9 SULIT
9 C4 (d) Its usage is controlled electronically and is used in the manufacturing industry to move parts and equipment. It is also used in various other sectors such as distribution of mail at the post office, delivering food to the prisoners in jail, and the preparation of medications in hospital pharmacy. This statement is categorized as.. Penggunaannya dikawal secara elektronik dan digunakan dalam industri pembuatan untuk menggerakkan bahagian dan peralatan. Ia juga digunakan dalam pelbagai sektor lain seperti pengedaran mel di pejabat pos, menyampaikan makanan kepada banduan dalam penjara, dan penyediaan ubat-ubatan di farmasi hospital. Kenyataan ini dikategorikan kepada... [2 marks] [2 markah] (e) There are some factors that should be taken into consideration in selecting the equipment in operation. List SIX (6) factors for the selection of the equipment. Terdapat beberapa faktor yang perlu diambil kira dalam memilih peralatan dalam operasi.senaraikan ENAM (6) faktor pemilihan peralatan tersebut. QUESTIONS END SOALAN TAMAT 10 SULIT
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