Custom orders. automatically turned and milled parts for the mechanical engineering industry.
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1 Pumps Valves Engines Machinery Wind turbines Processing plants Compressors High pressure equipment Heat exchangers automatically turned and milled parts for the mechanical engineering industry Ortopaedic equipment Cleaning machines customer focus
2 ev - a strategic business partner More than 40 years' experience in the development and production of valves and fittings has made EV Metalværk a highly respected sub-supplier of turned and milled parts for various sectors of industry and a leading business partner in the development and production of specialised valves. 50 sectors As sub-supplier to 50 different sectors of the mechanical engineering industry, we offer our broad technical know-how and our sophisticated, state-ofthe-art manufacturing facilities for the production of fittings and valves to order and in compliance with customer drawings and specifications. development and expert consultancy Our R&D department has many years' experience in developing new types of valves and fittings and will be pleased to offer customers advice and guidance on the design of new customized valves and fittings or on the optimization of existing products. Quality control iso 9001:2008 EV uses the ISO 9001 quality assurance system, with strict demands on initial inspection, process inspection and final inspection. All measuring tools and equipment are systematically sent to accredited suppliers for calibration. machinery - Fully automatic CNC machining centres - CNC Swiss-type lathes - Multi-purpose turning/milling machine - Six-spindle rotary transfer machine for producing fittings and valves from profiled bars and hot pressed blanks sourcing of castings As EV uses various castings of stainless steel, aluminium and zinc in its product range, we have many years' experience in the purchase and import of highquality castings from Asia. We offer our customers: - Low tool costs - Low unit prices - Industrial high quality production philosophy Although our workshops are only manned for 71/2 hours a day, our machinery keeps running 24 hours a day all seven days of the week. Together with our unique production planning strategy and a very high degree of automation, this makes us a particularly competitive business partner.
3 production competences stainless steel -CNC turning. -CNC milling from bar. -Machining of hot-pressed parts and profiled workpieces, e.g. valve housings, tees and elbows. -Brazing and bending of copper piping and fittings. -Assembly of fittings and valves. brass drawings Irrespective of whether the customer s quotation request has contained finished drawings, sketches or product samples, EV always prepares its own product drawings, which are sent to the customer for approval. Parallel with production planning, this ensures that any uncertainties are clarified and that product drawings are available to our staff in a uniform format, thus facilitating optimized production. The process flow from order receipt to dispatch is illustrated below. delivery time order confirmation drawing and approval of drawing production cleaning end control assembling and packing ware house and delivery stainless steel brass acid proof stainless steel titanium stainless steel, Hardenable aluminium
4 material types acid-resistant steel - Brass - Stainless steel - Acid-resistant steel - Hardenable steel types - Titanium - Aluminium - Aluminium bronze Raw materials are purchased solely from well-respected suppliers with appropriate certification. brass 3 x delivery time + samples Quotations are sent within 3 days of receipt of enquiry. Delivery time is usually 3 weeks. For rush orders, as little as 3 days. We will be pleased to produce samples and 0-series to customer specifications. customer relationship management In addition to our reliable process management system, we always immediately inform customers of any unforeseen problems which might affect any orders in progress. Our customers generally experience this service as a positive and particularly valued hallmark of EV Metalværk. framework orders = supply reliability To ensure optimum production quantities, competitive prices and reliable supply, we offer to stock and manage framework orders for up to 12 months at no extra cost to the customer. As an additional service, EV contacts the customer on delivery of the final batch in the framework contract. expertise in threads and seals EV has considerable expertise in producing standard thread types. EV also has vast experience in the use of seals and O-rings and stocks a wide variety of types. system solutions EV has wide experience in assembling complex fittings systems and has enjoyed considerable success with solutions based on the assembly or welding of in-house produced fittings and pipes. In this connection, EV has gained valuable experience in tightness and pressure testing of fittings and valve assemblies. pickling Prior to final inspection, all items are subjected to a cleaning process known as pickling. During the process, items are sequentially immersed in six vats, giving them a clean, uniform finish free of swarf and turnings.
5 ValVe Housings item and batch sizes Parts ranging in size from Ø1 to Ø70 mm are produced from bar magazines. Parts ranging in size from Ø71 to Ø200 mm are produced from sawn blanks. We produce any number of parts. small parts profiled parts Hot-pressed and profiled parts Hot-pressed and profiled parts are produced on a rotary transfer machine with robotic feed. Hot-pressed parts EV has very varied machines and therefore the possibility to quote special solutions, where bending, soldering and punching are natural parts of the procedure. flexibility As we produce both standard products and customized products to order, we are able to reschedule the production of standard products to accommodate rush orders from our customers. As a result, we can process rush orders with very short delivery times. Compliance with delivery times is a matter of course for us and forms a natural base for relations with our business partners. coating/hardening EV offers parts with all types of coating as well as heat hardened and tempered parts: Coated parts Ground and hardened parts - examples: - Nickel - Chromium - Tin/nickel - Anthracite - Electro galvanisation - Chemical nickel - PTFE - Dull chrome - Pearl-gloss nickel - Chemical nickel Teflon( ) Coated parts anodized parts
6 ev policies We think customer satisfaction in every situation. Ensure smooth and efficient processing of all customer inquiries. We have experience with the demands of international customers as their preferred supplier. Possibility of emergency supplies. Certified ISO 9001:2008 Quality System. Possibility of material- and pressure test certificates. Possibility of measuring reports. Products are available with traceability and CE marking. EV's output control is often = our customers input control. To deliver unique products in accordance with our own requirements or customer specifications. The quality policy is established and continuously improved based on customer needs. Only carefully selected and qualified suppliers are used. Ribovej Ringkøbing Tel.: Fax: mail@evmetal.dk customer focus
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