INSTRUCTIONS FOR USE FLOWMOULD

Transcription

1 INSTRUCTIONS FOR USE FLOWMOULD English manual Manufacturer: Lenz Ges.m.b.H. Model: Flowmould 1.0 Year of production: 2017

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3 Index SCOPE Technical information Technical data Safety instrucions Transport, unpacking, installation Use of the machinery Disposal, maintenance and emergencies

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5 Scope THE READING OF THESE INSTRUCTIONS FOR USE IS MANDATORY BEFORE PERFOMING ANY OPERATION ON THE MACHINERY THE INSTRUCTIONS FOR USE MUST BE KEPT ALWAYS AT HAND OF THE USER FOR AN IMMEDIATE CONSULTATION IF PROBLEMS REGARDING THE USE OR MAINTENANCE OF THE MACHINERY SHOULD EMERGE AT ANY TIME ANY MODIFICATION OF THE MACHINERY OR ITS IMPROPER USE WILL RESULT IN THE DECAY OF THE DECLARATION OF CONFORMITY, IN ACCORDANCE WITH DIRECTIVE 2006/42/EC These instructions for use are intended to inform the user about the technical features of the machinery. The manufacturer produce these operating instructions to inform the user of the correct working conditions of the FLOWMOULD. This document must be made available to all the personnel in charge of activities on the machinery. A NOT INTENDED OR NOT CONSENTED USE CAN LEAD TO SERIUS DAMA- GE TO THE MACHINERY OR ITS PARTS, AND COULD GENERATE HIGH RISKS FOR THE USER THE USE OF THE MACHINE FOR PURPOSES NOT EXPRESSLY PROVIDED IN THIS MANUAL IS STRICTLY PROHIBITED 5

6 1 - Technical information 1.1 Machinery identification The FLOWMOULD has an identification plate showing the model, the year of manufacture and serial number, applied by the manufacturer. This plate must not be damaged or tampered with for any reason. Below is an example of the plate: 2 - Technical data 2.1 Environment conditions The following environmental conditions are necessary to ensure a long-term use of the machinery and to prevent the insurgence of problems: Environment temperature: min +5 C (41 F); max +40 C (104 F) Environment relative humidity: min 0%; max 100% 2.2 Technical features General power supply: Vac / 220W Appliance electrical function: 24 Vdc / 9.2 A / 170W Total weight: 65 kg Dimensions: 616x763x1310h mm Maximum load: 150 kg 6

7 2.3 Machinery description The FLOWMOULD system is designed to make soles fitted to the athlete in different sports, using specific soles by LENZ and the patented machinery object of this document. The machinery is capable of determine the correct shoe size of the user, align the foot via the onboard LASER and molding the sole through a thermal process. In every step of the measuring and molding of the sole, the safety of the user is guaranteed by different safety systems described in this document. The FLOWMOULD is produced with materials that guarantee the user safety, both for the safety during use and the hygiene aspect. THE USE OF THE MACHINERY IN ANY WAY NOT INTENDED IN THIS DOCUMENT IS STRICTLY PROHIBITED THE CONNECTION TO THE ELECTRIC POWER NETWORK MUST BE CARRI- ED OUT IN RESPECT OF THE SPECIFIC TECHNICAL AND SAFETY RULES 3 - Safety instruction Particular care was taken during the design as that no part of the machinery would be harmful to the user. In this regard, it was considered that the machinery is intended for non-occupational use in commercial environments. The electrical components of the machinery, where bought from suppliers, are CE marked and accompanied by the declaration of conformity and the relative technical documentation, in accordance with Directive 2006/42/EC or other Directives or harmonized standards as applicable. 3.1 Fixed guards The machinery is equipped with a fixed guard covering it completely, which eliminates the risk of contact with dangerous parts. The small openings necessary to allow the movements of some part of the machinery are covered with a rigid material that reduce the risk of contacts with moving parts. MODIFY OR TAMPER WITH THE FIXED GUARD OR PROTECTIVE COMPO- NENTS IS STRICTLY PROHIBITED 7

8 3.2 Emergency stop At any time, if necessary, it is possible to stop the machinery by activating the relative command on the touch screen. This command interrupts the heating of the soles and resets the machinery at the start settings. 3.3 Maintenance Qualified technical personnel, authorized by the manufacturer, must perform every maintenance activity. ANY MAINTENANCE INTERVENTION SHOULD BE NECESSARILY PRECE- DED BY THE INTERRUPTION OF THE ELECTRIC POWER SUPPLY, DONE BY DISCONNECTING THE POWER PLUG IT IS MANDATORY THAT THE MAINTENANCE SERVICE, AS WELL AS THE USER, APPLIES ALL THE INSTRUCTIONS OF THIS DOCUMENT 8

9 4 - Transport, unpacking, installation 4.1 Transport and unpacking The machinery is loaded on a pallet and then packed in a cardboard box. The total weight of the machinery and the packaging combined is over 75 kg, therefore every movement of the packaging must be performed with specific handling equipment (transpallet, forklift). To unpack the machinery, use specific cutting tool to open the cardboard box, and then unload the components from the pallet. During these operations, the user must use personal protective equipment such as protective gloves to reduce the risk of injuries. At least three people at the same time, considering the weight of the base (> 60 kg), should perform the unloading of the base of the machinery. 4.2 Mounting The machinery is shipped divided in two parts, the base and the support for the control panel. Therefore, the machinery should be mounted before its installation. The mounting is performed by inserting the pole in the specific cavity on the machinery and subsequently fixing the two parts with the supplied screws (see image in the back cover). 4.3 Installation The installation of the machinery is performed by levelling it using the adjustable feet and then by inserting the plug in a socket for the electrical power supply. The machinery should be horizontal for proper operation. The machinery is equipped with a type F plug (see images in the back cover). 9

10 5 - Use of the machinery 5.1 Operation of the machinery After starting the Flowmould APP, the device will automatically connect with the machinery, if not, please press the CONNECT button. In seconds, the app and the machinery will connect, and the STANDBY screen will appear. 5.2 Turn on the system With the FLOWMOULD MACHINE in STANDBY mode, press the STANDBY button to turn on the cooling system and open the INSOLE SELECTION screen. The starting time is about hours, this time allow the cooling system to reach the target temperature of 5 C. The system can be used anytime after the temperature displayed is below 15 C. 10

11 5.3 Insole selection Connect the insoles to the machinery (see images in the back cover), inserting the flexprint of the insole in the dedicated base and blocking it with the magnetic clamp. The insole model is written on the sole. Once the insoles are in place, select the desired sole model by pressing the relative button. 5.4 Installation of the FLOWMOULD soles If one or both the insoles are incorrectly installed, the app will prompt a red indication (right image). In this second case, proceed to verify the connection problem until both the insoles are correctly installed on the machinery. Climb on the machinery by placing your feet on the soles, taking care to place the heel against the appropriate socket If the insoles are both correctly installed, the app will prompt a green indication. Then press the weiter (onward) button. 11

12 5.5 Width and angle adjustment Adjust the width and angle of the soles using the buttons on the screen. It is possible either to select an automatic positioning based on one of the preset sports or to proceed with manual positioning. In order to make alignment easier, it is possible to activate two lasers that project a line onto the user s leg (the red button and lines on the right images indicate the laser is on). Once the adjustment is finished, start the heating process by pressing the START button. THE LASER INSTALLED ON THE MACHINERY IS A CLASS 2 LASER, THEREFO- RE SAFE IN ALL NORMAL EXPOSURE CONDITIONS. HOWEVER, IT IS ADVISABLE TO AVOID LOOKING DIRECTLY INTO THE LIGHT BEAM. 12

13 5.6 Heating, Cooling and Forming process After pressing the START button, the soles warming process begins. The cooling process begins after the heating process. Throughout the cycle, the surface underneath the soles will move to give shape to the soles themselves, these movements are normal and are part of the machine functions. The whole cycle should take about 3 minutes to complete. 5.7 Finish screen Once the process is complete, the final screen appears. Get off the machinery and remove the insoles. After removing the insoles, the APP goes automatically to the Insole selection screen. The System is ready to start a new Forming process. 13

14 5.8 Errors Any errors that may occur while using the machine are shown by a red display at the bottom of the screen. In this situation, it is necessary to contact the store staff to solve the problem. In case of a malfunction, a pop up screen will appear. Under these conditions, it is necessary to contact the manufacturer s technical assistance. ANY MAINTENANCE OPERATION MUST BE PERFORMED BY PROFESSIONAL PERSONNEL IN CASE OF AN ERROR MESSAGE FROM THE APP, LIKE SHOWN ABOVE, THE USER MUST CALL THE FOLLWING PHONE NUMBER AND COMMUNICATE THE ERROR MESSAGE DISPLAYED: NOTE THAT THE NUMBER LISTED ABOVE IS LINKED TO A CALL CENTER, THE OPERATOR WILL FORWARD THE CALL TO THE RIGHT PERSON ON THE BASIS OF THE PROBLEM FOUND. 14

15 5.9 Cleaning of the machinery The machine does not require specific cleaning operations other than those foreseen for the environment in which it is installed. IT IS FORBIDDEN TO USE AGGRESSIVE CLEANING PRODUCTS, WHICH MAY CAUSE DAMAGE TO THE PLASTIC COMPONENTS. 6 - Disposal, maintenance and emergencies 6.1 Disposal Disposal of the machinery is responsibility of the owner. The machinery is classified, as an Electrical and Electronic Equipment (EEE), therefore should be disposed of in accordance with the Waste Electrical and Electronic Equipment Directive (WEEE Directive) 2012/19/EU. PLEASE APPLY YOUR LOCAL LEGISLATION FOR THE DISPOSAL OF THE MACHINERY. Packaging materials are limited to paper and wood suitable for recycling. For this reason LENZ recommend to recycle all the packaging materials. DO NOT LEAVE THE EQUIPMENT UNATTENDED AND KEEP IT OUT OF REACH OF UNAUTHORIZED PERSONNEL 6.2 Ordinary maintenance The machinery needs no ordinary maintenance. 6.3 Extraordinary maintenance In the event of a failure, the manufacturer s technical service must be contacted. ANY MAINTENANCE OPERATION MUST BE PERFORMED BY PROFESSIO- NAL PERSONNEL. IN CASE OF AN ERROR MESSAGE FROM THE APP, LIKE SHOWN BELOW, THE USER MUST CALL THE FOLLWING NUMBER AND COMMUNICATE THE ERROR MESSAGE SHOWN

16 FOR THE REPLACEMENT OF ANY COMPONENTS, IT IS NECESSARY TO USE ONLY MANUFACTURER S ORIGINAL SPARE PARTS DURING MAINTENANCE OPERATIONS IT IS NECESSARY TO USE PERSO- NAL PROTECTIVE EQUIPMENT WHERE NECESSARY 6.4 Emergency No emergencies are associated with the use of the machinery. In any case, it is possible to assume that the first intervention needed in case of emergency to avoid further risk, is to unplug the machinery from the electrical power supply system. 16

17 EU DECLARATION OF CONFORMITY We LENZ GesmbH AUSTRIA Declare under our sole responsibility that the product described below, in the state in which it was placed on the market: Fulfills all the relevant provisions of the following Directives: 2006/42/EC Machinery Directive 2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility Directive 2011/65/EU RoHS Directive The person authorized to compile the technical file is: Gerhard Kremer SturiaTronic Projektmanagement GmbH Ressavarstrasse Hartberg AUSTRIA Schwarzach, 1 October 2017 Signed 17

18 T +43 (0) F +43 (0) office@lenzproducts.com A copy of this document is also available in digital format on the website