Plant Simulation Warehousing and Logistics Webinar. Introduction; Dolce Anna Chocolate

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1 Plant Simulation Warehousing and Logistics Webinar Introduction; Dolce Anna Chocolate

2 Plant Simulation Warehousing and Logistics / March 2015 Introduction; Dolce Anna Chocolate

3 Agenda Introduction to cards PLM Solutions Warehouse and Logistics Library, a short overview Welcome to Dolce Anna s Chocolate Problem presentation Solution presentation In conclusion Page 3

4 Introduction; Dolce Anna Chocolate Short introduction to cards PLM Solutions Page 4

5 Company in numbers ESTABLISHED LOYAL GLOBAL HARDWORKING IN BEST CUSTOMERS FOOTPRINT EMPLOYEES X 2 PROFESSIONAL COUNTRIES PLATINUM SUBSIDIARIES CONSULTANTS ACTIVE SIEMENS PARTNER BEST(NL) GENK (B) Page 5

6 Mission Aerospace Automotive Consumer Electronics Energy Machinery Marine Medical cards PLM Solutions is the Benelux market leader within the area of delivering PLM software and services. We collaborate with organizations, often with a global footprint, transforming more ideas into successful products. Page 6

7 Core Values PARTNERSHIP INNOVATION ACCOUNTABLE FOCUS Page 7

8 Introduction; Dolce Anna Chocolate Warehouse and Logistics Library, a short overview Page 8

9 Warehouse equipment Storage racking Handling equipment Automation 2D and 3D visualization Page 9

10 Integrated Warehouse Management System (WMS) Inventory control Order management Shipment management Backorder management Resource to job / trip allocation Storage strategy Routing strategy Staging strategy Replenish strategy Dock allocation Yard management Traffic management Page 10

11 Supply chain objects Supplier Consumer Transport management Supplies goods to the warehouse Random or Historical order generation Based on actual demand data Places customer orders at the warehouse Random or Historical order generation Based on actual demand data Manages transport from supplier to warehouse to consumer Fleet management Milk run Routing Page 11

12 Typical situations Greenfield design Optimization Benchmark Detailed design Page 12

13 Benefits 90% Build NO Utilize Faster modelling time Models within minutes Simtalk knowledge required Optimize resource utilization IF Result Agree 2D/3D Powerful what-if analysis Accurate and realistic Powerful communication tool No 3D data required Page 13

14 Introduction; Dolce Anna Chocolate Welcome to Dolce Anna Chocolate Page 14

15 Dolce Anna Chocolate facts Dolce Anna Chocolate Founded in 1860, over 150 years chocolate experience Manufacturer and distributer of luxury chocolate and candy products Company statement Sweet dreams In numbers 200 chocolate and candy products in stock 20 product groups 5 business segments 3 days in stock 1 large European Distribution Center (EDC) Page 15

16 TIME TO MARKET COMPLEXITY European Distribution Centre (EDC) pallet spots 100m2 staging floor 35 Robots 24 automated cranes 16 Reach trucks 8 Pallet jacks 20 docks Page 16

17 Introduction; Dolce Anna Chocolate Problem presentation Page 17

18 Traffic blocking Pallet jacks and reach trucks block each other at staging floor, in front of the docks and at the ASRS infeed conveyer Too many resources are allocated to the same area in the warehouse That results in huge efficiency loss of almost 20%! Page 18

19 Traffic Blocking Page 19

20 Introduction; Dolce Anna Chocolate Solution presentation Page 20

21 Team up! Resources team up Only one team allocated to a shipment Allocate ASRS robot infeed iteratively Reduce number of resources in a dedicated area That result in Smaller utilization of resources And More pallets handled in less time! Page 21

22 Traffic Blocking - Solution Page 22

23 Introduction; Dolce Anna Chocolate Summary Page 23

24 Summary More pallets! Less time! Less complex! No investment! Page 24

25 Contact Auke Nieuwenhuis Product Manager cards PLM Solutions De Maas 22a 5684PL Best T: F: M: auke@cards-group.com From good to great, from great to Best. Page 25