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1 Specification Item Model High-Speed Modular Mounter L High-Speed Modular Mounter XL Board size L size (40 360mm) L-Wide size (50 360mm) XL size (60 560mm) Applicability to long PWB mm mm Component height Component size Placement speed (chip) Placement accuracy 6mm recognition Optimum IPC9850 recognition 040 (0005) 33.5mm 0.040sec./chip (90,000CPH) 66,000CPH ±0.05mm (±3) Component loading quantity Power supply Max. 40 in case of 8mm tape (on a Electric double tape feeder) 00 to 45 VAC, 3-phase Apparent power 7.5kVA / 8.5kVA Operating air pressure 0.5 ±0.05MPa Air consumption Machine dimensions L size Max.50L / min,650,650,530mm High-Speed Modular Mounter (W D H) L-Wide size,880,650,530mm XL size,880,850,530mm Mass (approximately) LL-Wide size 3,500kg XL size : L-Wide size, Applicability to long PWB is optional. : This speed does not apply to XL board size. : With mechanical feeder bank : With electoric feeder bank : Height described is for conveyor height 900mm 3,750kg High Speed, High Quality, High Productivity Please refer to the product specifications for details. Electronic Assembly Systems Business Unit --, Tsurumaki, Tama-shi, Tokyo , JAPAN TEL FAX JUKI Specifications and appearance may be changed without notice. Mar-03/Rev.00

2 High-Speed Modular Mounter High speed, high reliability modular mounter Improve productivity, reduce rework Designed to work with KE Series machines to form a high speed, flexible production line 3E EVOLUTION CONCEPT Easy to use Economical Expandable More Easy to use More Economical More Expandable Evolution Placment speed 0.04 sec/chip 90,000 CPH (Optimum) Evolving into even more attractive products. Evolving further for sales and services. Aiming to achieve even more enhanced customer satisfaction. Together with our customers, we will continue evolving even further. Touch screen user interface stations, 4 gantries, 4 placement heads, 4 nozzles Linear servo motor XY drive with full closed-loop control On-the-fly centering using integrated laser Holds up to 40 components Electrical or mechanical feeder trolley I II Accurate Efficient III IV Expandable Reliable Improve quality management and production efficiency Verious kinds of option for your needs Sample production line

3 I Accurate Basic structure for high quality 3 Unique JUKI features for higher placement quality Linear servo motor X and Y axes both use linear servo motors Guaranteed stability, low noise, and high speed. Full closed-loop control Linear encoders provide true positional feedback for precise placement over the life of the machine. Independent Z/motors Individual theta motors for all 6 nozzles for accurate centering and placement. Z axis axis Root Cause Failure Analysis Unique feature (Placement Monitor) Sub-miniature cameras integrated into the placement head take pictures in real time of pick and placement. Image analysis Defect caused Real causes Reduce errors due to solder paste alignment (Offset Placement After Solder Screen printing) OCC camera calculates the offset of the solder paste from the pads and places the components centered on the paste, not pads. This function reduces the errors caused by solder paste mis-print and reduces solder defects. Printing misalignment occurrence JUKI laser centering for flexibility and quality Accurate and reliable laser centering Component range from 0005 (040 metric) to 33.5mm square. centering is immune to component variations such as lead shape, color, and reflection. Wide variety of component shapes Tracks data for each PCB Time and date Cause of the defect Nozzle number Feeder position Head number Bar code (Option) Tombstone or billboard Misplacement Before pick Debris After pick Wrong nozzle Solder recognition placement Used Placement on solder Solder recognition placement Not used Placement on land Before placement Poor solder Stray component Quality after reflow using self-alignment OK Quality after reflow NG Recognition algorithm Check Placement Monitor brochure. Check Offset Placement After Solder Screen printing brochure for details. calculates the following data for each component: Component shape Center Angle Width Improved placement quality with component detection function detects component presence from pick to placement, reducing defects. degree 0005 (040 metric) chips JUKI laser can meet high-precision placement requirements (e.g. circular pattern). Avoid component loading errors using Component Verification (CVS) Resistance, capacitance, and polarity can be measured before production to ensure the correct components have been loaded. the new CVS can check 6 components at the same time, reducing the check time and improving efficiency during change over. 3 lead transistor polarity check function OCC camera confirms the polarity of 3 leaded SOTs before production and after reel replacement to reduce defects caused by incorrect orientation. Measures 6 components simultaneously Unique feature Set the polarity of chip as A, and measure the resistance value of components and check its polarity. A A 5 On-the-fly component detection detects presence of components. Release check OK NG NG checks if the component is properly released on the board after placement. 4 Component state check Compare the dimensions and ratio of component data to the component picked for confirmation of pick orientation. Component fall check checks if the component falls before placement. 3 Component dimension check Compare the dimensions of the part picked to the component data to ensure the right part is picked. OK NG Auto-correct pick position Pick position offset data is sent to the feeder. The feeder self-adjusts to align the pick position for gang picking. Requires electronic feeders Fiducial mark lighting Multi-directional and programmable lighting improves recognition of a wide variety of fiducial types and materials. With JUKI OCC camera Good contrast Using ordinary lighting Worse contrast due to light diffusion 3 4

4 Placment speed II 0.04 sec/chip Efficient 90,000 (Optimum) CPH 66,000 CPH (IPC9850) 4 Features for reliable picking and placement Head configuration for high-speed production Placement error correction function Left rear trolley Simultaneous on-the-fly component centering for high-speed production sensor is integrated into the placement head for on-the-fly centering. Head moves directly from the pick position to the placement position for the shortest possible head travel and maximum placement speed. Right rear trolley Using FCS, the mounter can measure placement offsets and self-adjust to improve accuracy. Achieve accurate and reliable placement. Head moves directly from the pick to the placement position Left front trolley Height Measurement System (HMS) Automatically and precisely measure the pick height using non-contact laser. Adjusts pick height or placement height to prevent component or PCB damage. Automation Nozzle Changer (ATC) Right front trolley Automatically replace nozzles according to component dimensions. sensor integrated into placement head 3 Efficient change-over Bad mark detection function Dual-lane electronic feeder OCC detects bad marks on the PCB to skip placement of components on defective circuits. Faster bad mark checking is possible with optional sensor. Cluster Optimization Largest capacity in the industry Cluster optimization can be used to combine the setup of several different boards for faster change-over. Holds up to 40 component. Number of produced boards by cluster optimization Camera bad mark detection by ordinary optimization Run boards individually board A board B board C C No setup board A Setup Bad mark reader (Option) B A Setup ① ①+② by cluster optimization board B ② board C Setup time can be reduced, resulting in shorter overall production time! board A+B+C Time of production Common Components No setup Increase production line efficiency according to demand Continuous download On-demand production enabeles the production line to automatically change between jobs by reading a barcode on the PCB prior to starting production. Files automatically upload upon completion and the next file is downloaded as soon as the machine is ready. Planning Automatically downloads ② production program Planning PD IS ① Reads barcodes Switches program Setup Automatic change-over function Trolleys are available for rapid change-over for both mechanical and electronic feeders. System recognizes which type of feeder trolley and feeders have been installed automatically (electronic or mechanical). Quick-change feeder trolleys Splicing function Replenish components without stopping. Exchange trolly for electric feeder Off-line setup of complete trolleys for faster change-over. Exchange trolly for mechanical feeder 5 6

5 III Expandable IV Reliable LED placement Preparation Long Board (option) LED nozzle expertise Easy data entry Operator support Long boards for LED lighting are supported. 560mm 800mm XL size 360mm 800mm L / L-Wide size Standard Nozzles Nozzle 50 Nozzle 503 Specific Nozzles recommended for LED Nozzle 538 Nozzle 557 Nozzle 567 Nozzle 577 component data can be created quickly by entering overall dimensions, component type and packaging appearance. Editing directly on the mounter is also possible. W Pre-production checklist shows the operator what tasks must be completed to run and what has already been completed. Solder pad recognition for fiducials Unique feature When standard fiducials are not available, solder pads can be used. Nozzle 504 Nozzle 505 Nozzle 578 Nozzle 597 Nozzle 598 Nozzle 959 Remaining component quantity management To prevent variations of LED brightness due to lot differences, the number of parts remaining in the feeders is checked prior to starting production. If there are not enough parts to complete the board using the loaded feeders, an alarm is displayed. Asset utilization L JUKI mounters use common parts across many different models for better asset utilization. H Nozzle Feeders Common Program Data Feeder position indicator (option) shows the operator where to put feeders, when they are running low and when they are empty using LEDs. LED diffusion lens placement Large touch screen monitor (5 inch) Detect pin orientation for high-precision placement Unique feature Familiar, easy to use display Multi-language support Placement of diffusion lenses with pins requires centering using the pins, not outline. JUKI laser centering can use pins on diffusion lenses for more accurate placement. Vision Centering method Determination of orientation Diffusion lens Graphical user interface (GUI) designed for touch screen. Simple to learn and operate, even for new users. Operation from the rear is possible with the rear side operation option. Languages: Japanese, English, Chinese, Korean. Language can be changed from LCD display. Operation is possible from rear side also. JUKI laser centering can use pins on diffusion lenses for more accurate placement. Led die Adhesive Improve quality management and production efficiency Parts verification Management of feeder maintenance history Component inventory control Feeder location search Off-line setup function The parts verification function confirms that the correct part has been placed in the correct location on the feeder bank. An interlock prevents production until the parts are properly verified, thereby preventing defective boards from being assembled. The location of every feeder is automatically detected when the feeder is placed on the machine. It helps the operator s efficiency and provides a double check of the location. IFS-NX records and manages feeder maintenance and inspection history. Maintenance schedules are created and warnings can be set based on actual usage including pick cycles, hours of operation and mispick rates. Helps to decrease bottlenecks and improves quality. The Intelli feeder calibration jig (optional) automatically recognizes and records feeder IDs and the date when the feeders are inspected, decreasing the work and increasing accuracy for maintenance personnel. Components can be stored in registered locations to improve stock control and the component count is always maintained by the IFS-NX even during production. The Intelli stocker (optional) shares the location for stored feeders with the entire system making it easier to find reels when you need them. Intelli stocker Off-line setup using feeder trolleys enables verification of component locations and prevents human errors. The location of every feeder is automatically detected when the feeder is placed on the Intelli trolley. It helps the operator s efficiency and provides a double check of the location. antenna Traceability The component lot numbers can be recorded during production and linked to the serial number of the PCB they are placed on for a complete and accurate traceability record. 7 8

6 Verious kinds of option for your needs Sample production line Supports a wide range of components With many options available and compatibility with the KE Series machines, the is flexible enough to handle a wide variety of production needs. In addition to high speed, the is very flexible and easily integrates with other KE series machines for a powerful production line. Options Placement quality Placement Monitor Component Verification System (CVS) Offset Placement After Solder Screen-printing Bad mark reader FCS calibration jig Solder lighting Component quantity control SOT detection check function LED applications Applicability to long PWB Solder lighting Component quantity control Safety features Ground-fault interrupter Conveyor safety cover Operation Main line filter Ground-fault interrupter Advanced functionality High-Speed Flexible Mounter KE-300V ( recognition ) Component range from 0005 (040 metric) to 33.5mm square recognition ( + Vision recognition) SOT P4 P4 P4 P5 P5 AL CN FBGA SOP QFN BGA QFP Card Slot DIMM CN Big AL CN efficiency Bad mark reader IS (Floor productivity improvement support system) Feeder trolley EPU Operability Rear-side operation unit Feeder position indicator PWB stopper 80mm Handheld Opration Device (HOD) Conveyor extention Tape cutter Trash box Big QFP Lead Long CN Component density Component Supply Mechanical feeder (Tape feeder, Stick feeder, Bulk feeder) Electric feeder (Tape feeder, Stick feeder) Tape reel mounting base Feeder stocker Connector bracket Splicing jig P5 P6 P6 Quality management and production efficiency IFS-NX.8 74 P8 P8 High volume production Multi-product line LED production Computer TV Tablet Home appliances Automotive Power supply Lighting KE-300V KE-300V + Tray Server (TR7, TR5) KE-300 KE-300V + Tray Server (TR7, TR5) KE-300 KE-300 (MNVC) + Offset Placement After Solder Screen-printing KE-300 KE-300V KE-300V KE-300V + Placement Monitor KE-300V + Applicability to long PWB + Solder lighting + Component quantity control 9 0