REPORT NUMBER. Inspector / Reviewer INSPECTION DATE

Transcription

1 ! Mis-Inspection INSPECTION REPORT CLIENT Example Company REPORT NUMBER XXX9E ATTENTION PAGE OF TITLE FAX NUMBER Quality Manager Inspector / Reviewer QC Engineer Technical Supervisor CC TO TITLE FAX NUMBER SERVICE REFERENCE Page ~ Page Page Page Page PRODUCT DESCRIPTION VENDOR!! MANUFACTURER INSP LOCATION THIS DOCUMENT SERVES AS EVIDENCE THAT PRO QC INTERNATIONAL LIMITED HAS PERFORMED THE INSPECTION SERVICES DETAILED TYPE OF FINAL PRE-SHIPMENT INSPECTIONHEREIN. ST RE-INSPECTION cm Bear Soft Toy ND RE-INSPECTION X OTHER: % inspection PART NUMBER COLOR / FINISH SPEC / REV P.O. NUMBER UNIT OF MEASURE Booking / Cartons Actual / Cartons INSPECTION RESULT SEE NOTE NUMBER Brown ABC Each,, Failed / /,,,, REFERENCE Page Page Page Page Page PRODUCT DESCRIPTION PART NUMBER COLOR / FINISH SPEC / REV P.O. NUMBER UNIT OF MEASURE Booking / Cartons Actual / Cartons INSPECTION RESULT SEE NOTE NUMBER Number APPLICABLE REMARKS Total inspected was 98 pcs. The inspector found defects in 8 pcs. Refer to page. Shortage in carton with only 8pcs. Cartons are all compressed when inspector arrived at factory. No information about shipping mark & label provided by the client. No information about unit weight provided by the client. No tension meter provided by factory for tension test. THE RESULTS DETAILED AND DETERMINATION JUDGED IN THIS DOCUMENT REFLECT THE FINDINGS OF PRO QC INTERNATIONAL AT THE TIME AND PLACE OF INSPECTION ONLY. EVIDENCE OF ACTUAL SHIPMENT IS NEITHER OFFERED NOR IMPLIED. THIS REPORT DOES NOT RELEASE THE VENDOR OR MANUFACTURER FROM ANY OBLIGATIONS, CONTRACTUAL OR OTHERWISE, IN EFFECT WITH THE CLIENT TO REPAIR, REPLACE, OR COMPENSATE FOR ANY PRODUCT OR PART THEREOF IN WHICH DEFECTIVE MIGHT HEREAFTER BE FOUND OR SUBSEQUENTLY DEVELOP. PRO QC INTERNATIONAL ASSUMES NO RESPONSIBILITY, AND SHALL IN NO WAY BE HELD LIABLE, FOR ANY DEFECTIVE BEYOND THOSE CLEARLY DETECTABLE WITHIN THE LIMITS OF THE SPECIFIC INSPECTION SERVICES ORDERED BY THE CLIENT.!

2 Passed Report Number XXX9E PRODUCT DESCRIPTION cm Bear Soft Toy Part Number SAMPLING PER % Inspection SINGLE NORMAL Insp / Sample Level / Size Category PAGE SAMPLING PLAN Acc / Rej Insp / Sample Level / Size Category AQL CRITICAL AQL Customer Sampling Plan CRITICAL SAMPLING PLAN MAJOR % Inspected SAMPLING PLAN SAMPLING PLAN MAJOR CRITICAL Special Level CRITICAL MAJOR. MAJOR Rev.. Acc / Rej Parts were sampled from the following cartons: Total Cartons Cartons to Open INSPECTION STATUS - REASONS ON-HOLD OR FAILED Samples were randomly selected Product was % produced All required Gages were available NO On-Hold, Some gages were not available and some dimensions could not be verified. Required test equipment was available NO On-Hold, Some test equipment was not available,and some characteristics could not be verified. Samples meet AQL requirements NO FAILED Samples meet visual requirements NO FAILED 7 Samples meet test requirements NO FAILED 8 Samples meet dimensional requirements 9 Process Capability SHIPPING CARTON FRONT MARKINGS SHIPPING CARTON SIDE MARKINGS CTN STATS L = 8 cm W = cm H =. cm GW =.7 kg BOX STATS L = cm W = cm H = cm GW = kg PACKING METHOD toys packed in polybag with warning; polybags packed into carton. PRODUCT LABELING Care Label- pc ACCESSORIES

3 Passed Report Number XXX9E PRODUCT DESCRIPTION cm Bear Soft Toy Part Number Rev. PACKING VISUAL CHECK PRODUCT VISUAL CHECK TENSION (PULL) TEST VISUAL INTERNAL CHECK Packing method and conditions Product appearance, cosmetics Shipping marks / labels and their & cleanliness position Logo, labels & markings Quantity of items within the package Warnings ) Test any small, rigid parts such as: ears, ribbon and bell, etc. If the part is > mm thick, use 9N of force. If the part is <= mm thick, use N of force. ) Slowly apply the pull force within seconds and continue for s. Any broken seam must withstand finger-insert test with N force. Verify that the component materials are the same as specified / approved. Filling materials shall not contain any hard or sharp contaminants that can create hazardous injuries. The stuffing used must be new, clean and dry. RANGE REMARK & REMARK REMARK RESULT Failed DIMENSIONAL CHECK ODOR CHECK COLOR MIGRATION TEST Passed SHIPPING CARTON STACKING TEST Product size shall match reference sample (visual comparison). There shall be no offensive or strong smell coming from the product and no sign of mold. Test piece using both a white One column of export carton cotton cloth, dry and then wet to will be piled up to a height of rub the material. Rub the item.m for four hours. After the times over a cm distance with test, the lowest carton will be a force of 9N (kg). There should inspected and the result must be no color transfer greater than on a grey scale after dry test and no color transfer greater than - on a grey scale after the wet test. show no compression by more than / of the total carton box height and no damage to the inside product. RANGE REMARK REMARK RESULT Passed Passed SHIPPING CARTON DROP TEST Height and drop sequence according to ISTA A procedure. Free fall on hard floor on one corner, three () edges, six () faces from 7 cm. RANGE RESULT shipping carton Passed RANGE RESULT

4 Passed Report Number XXX9E 7 97 PRODUCT DESCRIPTION cm Bear Soft Toy Part Number SAMPLING PLAN Customer Sampling Plan DEFECTS FOUND CRITICAL MAJOR Acc/Rej Broken stitching( F. - F.) 7 Label didn t cut well( F. - F.) Dirty mark ( F.-F.) Untrimmed thread ends on body ( F. - F.7) Untrimmed thread ends on clothes ( F.8 - F.) 97 Broken hole (F.) Rej SAMPLING PLAN Special Level DEFECTS FOUND Acc/Rej SAMPLING PLAN DEFECTS FOUND Acc/Rej SAMPLING PLAN DEFECTS FOUND Acc/Rej PAGE Rev. 98 ANALYSIS OF MEASUREMENTS Above USL Below LSL At USL At LSL Range Too Wide Mean Near USL 7 Mean Near LSL 8 Fails Gage All measured parts are within the specification range. KEY: Items & : Items,, 7: = Above Upper Specification Limit = Below Lower Specification Limit = At Upper Specification Limit = At Lower Specification Limit = Range Too Wide = Process Mean near Upper Specification Limit 7 = Process Mean near Lower Specification Limit 8 = Fails the Gage; Thread Gage; Go/No-Go; Etc Parts were measured at the specification limit. The process is not capable, and the shipment may contain nonconforming product. Additonally, due to acceptabe Gage R&R, the measurements could be out of specificaiton. The sample size is too small to be statistically valid; however, the measurements indicate the process may not be capable and the shipment may contain non-conforming parts. Decimal Places Decimal Places Gages Used: ok SUPPORTING INSPECTION DATA SAMPLE SIZE SAMPLE SIZE Normal Dim's Acc / Rej Critical Dim's Acc / Rej Spec + Tol - Tol Feature 7 8 See Key Above. Unit Weight

5 Gage or Test Equipment Measurement Range/Size Resolution/Ty pe Calibration Due Date Photograph of Special Gages REFERENCE PHOTOS FOR JOB # XXX9E Photo Removed Signed report showing the inspection results were reviewed with the factory. Integrity declaration Owned by

6 F. Defects F. Broken stitching F. Broken stitching Photo Removed F. Broken stitching F. Broken stitching Photo Removed F. Broken stitching F. Label didn t cut well. Additional photos were removed from this example report. Photos generally include detailed product views, packaging, labeling and any defects noted. ---End---