Full automatic AMADA bending cell

Transcription

1 Full automatic AMADA bending cell Consisting of: press brake HDS-1030 bending robots ASTRO-100 NT handling robot ASTRO-HP 20 Manufacture AMADA Type ASTRO 100 NT Year of manufacture 11/2007 commissioning 2008 Machine number Complete with tooling punches and dies KISTNER GmbH & Co. KG

2 Bending cells ASTRO-100 II NT series Bending technology Automation

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4 Internally consistent All components from one supplier All parts of the bending cells, including the AMNC multimedia network controller and the external ASTRO-CAM software originate from AMADA. This all-in-one concept forms the solution for automatic bending for a coherent interface management that has been optimised for parallel processing. By combining robotics systems with the modern HDS series press brakes, a bending cell was developed that always provides correct bending results with all materials, material thickness, geometries and bending lengths. Automatic bending of small, complex workpieces Calculable, constant part costs High precision and consistent quality Economic production even for smaller batch sizes Staff capacity becomes free for more qualified tasks 3

5 HDS-1030 NT press brake Servo-hydraulic hybrid drive guarantees accurate folding results In order to achieve accurate bending results every time, AMADA implemented a new drive system concept in the HDS-1030 NT press brake: the hybrid drive of the upper press beam moves with the help of a servo-electric concept. Servo motors driving the hydraulic pumps, that deliver oil into the cylinder. The motor only works during the movement of the press beam and this results in a considerable reduction in energy requirements. Further advantages are the reduced requirement for hydraulicoil, longer oil change intervals and decreased warming of the oil, which guarantees a uniform bending quality because this can no longer be influenced by fluctuations in the oil temperature. Compensation cylinders on the lower press beam of the press brake ensure uniform bending results along the entire length of the machine. Depending on the material thickness and the length and position of the workpiece on the press beam, the controller calculates the setting values for all cylinders. The press brake is equipped with the AMADA AMNC controller that is connected with the AMADA AP-100 technology network, in which all AMADA machines are operated in together. All relevant data such as parts drawings, tool type, bending sequence and part programmes are stored in the network and can be made available to all connected AMADA machines on call. High process speed Correct bending angle Constant bending quality Reduced energy requirements Low requirement on hydraulic oil Longer oil changing intervals Low noise emission 5

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7 ASTRO-CAM Software Programming made easy! The ASTRO-100 II NT bending cell is programmed with the external ASTRO-CAM software. The programmes for the press brake itself and the entire motion sequences of both robots are created on an external PC. The low programming effort enables economic production of even small batch sizes with the ASTRO-100 II NT bending cell. Programming can take place both manually and automatically in a 3-dimensional demonstration. The software automatically determines gripper selection, chooses the tool type as well as the tool layout and calculates the bending sequence. The result can then be subsequently verified in a three-dimensional simulation. Easy programming Reduced downtimes by external programming Automatic generation of processes Optimum programme control by threedimensional simulation of the production process HP-20 loading and unloading robot 3D simulation of the bending process 7

8 H L T Amada GmbH Amada Allee Haan Germany Tel Fax info@amada.de Technical data Press force Drive Deflection compensation Bending length Distance between side frames Throat depth Stroke Open height Backstop adjustable range Table width HDS-1030 NT 1000 kn servo-hydraulic active hydraulic cylinder 3000 mm 2700 mm 415 mm 200 mm 620 mm 600 mm 60 mm Number of controlled axes 7 Speed approach/return stroke 200 mm/s max. bending 20 mm/s Connected load Oil volume Weight Controller Loading and unloading robotics Controller Max. capacity (incl. gripper) 15 kva 57 l 8700 kg AMADA AMNC HP-20 AMADA AMNC II - AS100CE 20 kg Number of controlled axes 6 Max. workpiece dimension Raw material stacking height Drive as ASTRO-100 NT 500 mm AC servo motor Folding robotics Controller Max. capacity (incl. gripper) ASTRO-100 NT AMADA AMNC II In the interest of technological progress, we reserve the right to make any changes to technical dimensions, construction and equipment as well as illustrations. Specifications on accuracy in accordance with VDI/DGQ *Workpiece precision and material thickness to be processed are also dependent on production conditions, material, type of workpiece,its pretreatment, size of the table as well as the location in the work area. 20 kg Number of controlled axes 5 Length of linear axis Max. material thickness Max. sheet size Drive Weight Further equipment Loading table with sheet metal separation and thickness detector Repositioning gripper on the upper press beam with pneumatic support Basic configuration of gripper for ASTRO-100 II NT and HP-20 Safety devices according to CE-standards External CAM software ASTRO-CAM Status indicator light 3080 mm mm 800 x 1000 mm 300 x 1800 mm AC servo motor 560 kg Amada GmbH ASTRO-100 II_500-Pr_EN / /1